Tenglong TL Series Environmental Protection Low-Temperature Plastic Granulator: Low-Consumption Plasticization, Tailor-Made for Heat-Sensitive Plastic Recycling

In recycled plastic production, the recycling and granulation of heat-sensitive plastics is a core challenge for many enterprises — materials such as degradable materials, TLU, and PETG have extremely poor high-temperature resistance. A slight temperature rise can easily cause yellowing and decomposition, resulting in either substandard granule quality that cannot be sold at a good price or direct scrapping, leading to material loss. Tenglong TL Series Environmental Protection Low-Temperature Plastic Granulator is specially developed to address this pain point. With “low-temperature plasticization + air-cooled molding” as its core technology, it can achieve low-energy consumption, environmentally friendly, and high-quality granulation for both heat-sensitive plastics and conventional general plastics, effectively helping enterprises solve production pain points and reduce costs.

1. Low-Temperature Granulation Process, Completely Solving the Pain Points of Heat-Sensitive Plastic Recycling

Many enterprises use traditional high-temperature plastic granulators to process heat-sensitive plastics, often falling into a dilemma: degradable materials turn yellow and brittle after granulation, TLU granules experience reduced elasticity, and PETG granules have increased haze and decreased transparency. These problems directly lower product prices and weaken market competitiveness. The low-temperature plasticization process of Tenglong TL Series fundamentally solves these common industry problems, accurately matching the processing needs of heat-sensitive plastics and balancing quality and efficiency.

Low-Temperature Processing, Preserving the Original Properties of Materials

The equipment optimizes the screw structure and segmented PID temperature control system, enabling full low-temperature plasticization of materials with a temperature fluctuation controlled within ±1℃. This fundamentally avoids material decomposition, yellowing, and reduced mechanical properties caused by high temperatures. The recycled granules after processing have transparency, toughness, and color close to new materials, which do not affect the quality of finished products when reused in the factory and can also increase the premium space when sold externally.

Low-Consumption and Environmental Protection, Saving Electricity and Troubles

The low-temperature process does not require high-temperature heating, which not only reduces harmful gases generated by overheating decomposition of materials, eliminating the need for additional investment in waste gas treatment equipment to easily pass environmental protection inspections, but also significantly reduces power consumption. Long-term operation can save considerable electricity costs, helping enterprises achieve green production and reduce operating costs.

1. Full Material Adaptation, One Equipment Handles Multiple Raw Materials, No Repeated Investment

Most recycled plastic enterprises have a wide variety of raw materials, including both conventional plastics and heat-sensitive plastics. Equipping a separate plastic granulator for each type of raw material will increase equipment investment costs. Tenglong TL Series Environmental Protection Low-Temperature Plastic Granulator achieves full material adaptation, and one equipment can solve the granulation problems of multiple raw materials, with outstanding cost performance and avoiding repeated investment.

Full Coverage of General Plastics, Adapting to Various Recycled Materials

Conventional plastics such as PP, PE, PA, PC, PMMA, PVC, ABS, and PS — whether it is waste film, pipes, sheets, or recycled products such as express bags, vest bags, and drip irrigation belts — can all be stably granulated. Low-temperature plasticization can avoid overheating of conventional plastics, resulting in uniform and impurity-free granules that do not affect the quality of finished products when reused.

Exclusive Adaptation for Heat-Sensitive Plastics, In Line with Environmental Trends

With the tightening of environmental protection policies, the demand for recycling heat-sensitive plastics such as degradable materials, TLU, EVA, EPE, and PETG is increasing day by day. Through precise temperature control and optimized plasticization processes, the TL Series specifically solves the problems of heat sensitivity and easy decomposition of these materials. The granulation process is free of yellowing, deformation, and degradation, perfectly adapting to the production needs of environmentally friendly modified plastics and helping enterprises seize the opportunity in the environmental protection market.

III. Multiple Models Optional, Suitable for Small Workshops to Medium-Sized Factories

Enterprises of different scales have great differences in raw material quantity and production capacity needs. There is no need to blindly pursue large models to cause waste, nor to be unable to meet production due to too small models. Tenglong TL Series has launched 4 models, from TL-90 to TL-180, with production capacity covering 50kg/h to 300kg/h. Enterprises can flexibly select models according to their own raw material scale and production goals, accurately matching needs and avoiding investment waste.

Note: The actual output will vary according to the type of materials, impurity content, and water content, subject to actual production.

1. Air-Cooled Molding, No Water Required, Say Goodbye to Sewage Discharge Troubles

Traditional water-cooled plastic granulators bring many troubles to enterprises: large water consumption, sewage generation, additional investment required for sewage treatment, and materials are prone to moisture absorption and adhesion after contact with water, and granules are prone to foaming, affecting product quality. Tenglong TL Series adopts an air-cooled cooling molding process, which accurately solves these pain points and is more in line with the actual needs of the recycled plastic production site.

Zero Sewage Discharge, Worry-Free Environmental Protection

After strand extrusion, it directly enters the air-cooled conveying trough for rapid cooling and shaping, without circulating water, completely eliminating sewage discharge. There is no need to invest in the construction of sewage treatment equipment, making it easy to pass environmental protection inspections. At the same time, it avoids the problems of strand adhesion and granule foaming caused by high water content of materials, ensuring stable granule quality.

Shorter Process, Higher Efficiency

The strands after air-cooled cooling can directly enter the granulation link without additional drying, which greatly shortens the production process, reduces labor input, improves overall production efficiency, accelerates material turnover, and increases capital utilization rate.

1. Stable and Durable, Reducing Shutdown Losses, Ensuring Long-Term Production

The core demand of recycled plastic production is continuous operation. Frequent equipment failures and shutdowns not only affect output but also increase maintenance costs. Tenglong TL Series has been specially optimized for stability and durability, helping enterprises reduce failure troubles, lower production losses, and ensure production continuity.

Low-Energy Consumption Design, More Cost-Effective for Long-Term Use

The low-temperature process itself has low power consumption. Combined with the optimized screw speed and power system, the power configuration of the main machine and auxiliary machine is reasonable. On the premise of ensuring production capacity, it effectively reduces the hourly electricity cost. Long-term operation can significantly save operating costs and improve profit space.

Automated Operation, Novices Can Get Started

The equipment is equipped with an intelligent control system as standard. Temperature, speed, and feeding amount can all be adjusted with one key. The operation is simple and easy to understand. There is no need to recruit professional technical workers. Novices can operate independently after short-term training, reducing human errors and lowering enterprise labor costs.

Durable and Robust, Reducing Maintenance Troubles

Core components are made of wear-resistant and corrosion-resistant materials. The screw and barrel are treated with a special tungsten carbide coating, which greatly improves wear resistance and extends the service life of the equipment. Daily maintenance is simple without complex operations, reducing failure shutdown time and later maintenance costs, and ensuring continuous and stable production of enterprises.

1. Tenglong TL Series: A Worry-Free Choice for Heat-Sensitive Plastic Recycling

In the current recycled plastic industry, environmental protection, low consumption, and high quality have become the core competitiveness of enterprises. Especially for heat-sensitive plastic recycling, the technical threshold is high, and choosing the right equipment can avoid detours. Tenglong TL Series Environmental Protection Low-Temperature Plastic Granulator accurately addresses industry pain points. With the core advantages of low-temperature plasticization, air-cooled molding, and full material adaptation, it helps enterprises solve traditional granulation problems and achieve a win-win situation of cost reduction, efficiency improvement, and green production.

Whether it is specially processing heat-sensitive plastics such as degradable materials, TLU, and PETG, or taking into account the recycling of conventional general plastics, whether it is a small workshop or a medium-sized factory, the TL Series can provide a precisely adapted granulation scheme. It can not only improve the quality of recycled granules and increase product prices but also reduce energy consumption, environmental protection costs, and labor costs, helping enterprises gain a firm foothold in the fierce market competition and achieve long-term stable profitability.