125 Type Plastic Granulator – High Efficiency, Energy Saving, Compliance & Standardization, Suitable for Multi-Scenario Plastic Recycling Granulation

Author: Engineer Li (Senior Engineer of Plastic Recycling Equipment, with 12 years of experience in R&D and industry analysis of plastic granulation equipment, who has led the technical upgrading of various small and medium-sized granulation equipment) | Third-Party Certification: Passed CMA/CNAS authoritative testing, fully compliant with EU PPWR regulations, able to provide formal test reports to ensure export compliance.

The 125 Type Plastic Granulator is a high-efficiency and energy-saving core equipment specially customized for small and medium-sized plastic recycling enterprises and individual recyclers. Its core configuration is equipped with a 225-type hard tooth surface low-noise reducer, nitrided screw and barrel, and a complete set of auxiliary equipment. It can quickly convert various waste plastics into recyclable recycled granules, truly realizing “turning waste into treasure” — it not only efficiently solves the problem of waste plastic pollution, but also creates stable and considerable economic benefits for users, making it a cost-effective and highly practical preferred equipment in the plastic recycling field.

plastic granulator

Having been deeply engaged in the plastic recycling equipment field for 12 years, I clearly understand the core demands of small and medium-sized users: high efficiency and energy saving, simple operation, controllable investment, and guaranteed after-sales service. The 125 Type Plastic Granulator is developed based on these demands, balancing technical professionalism and practical operability. All configurations have undergone repeated tests and verifications to ensure long-term stable operation, quality improvement and consumption reduction. It is perfectly suitable for various general plastic recycling granulation scenarios, and can be put into production quickly without complex investment.

Core Product Features

• Wear-Resistant and Durable, Stable and Long-Lasting, Reducing Maintenance Costs: The core components adopt high-end configurations. The 125*2800mm screw and 159*2800mm barrel are all professionally nitrided, with high hardness and extremely strong wear resistance, which can effectively extend the service life of components and reduce the frequency of vulnerable parts replacement; matched with a 225-type hard tooth surface low-noise reducer, it operates stably with low noise, and can work continuously for a long time without failure, greatly reducing equipment maintenance costs and profit losses caused by shutdown.
• High Efficiency and Energy Saving, Reducing Consumption and Increasing Efficiency, Improving Profit Space: Equipped with 1 set of 60KW electromagnetic heating + 1 set of heating coil, it has high heating efficiency and fast heating speed, saving more than 20% energy compared with traditional heating methods, and can save a lot of electricity bills in long-term use; the 37KW main motor has strong power, matched with a national standard electrical frequency converter, which can flexibly adjust the speed according to actual production needs, avoid energy waste, and at the same time reduce the unit granule production cost, directly improving the user’s profit space.
• Complete Configuration, Easy Operation, Quick Start for Novices: The whole set of equipment is fully equipped in one stop, including plastic granulator main machine, 360-type screen changer, stainless steel water tank, 180-type alloy roller granulator, stainless steel silo and distribution box. No additional equipment is needed, and it can be put into production quickly after unpacking and commissioning; the 180-type alloy roller granulator adopts 3KW frequency conversion speed regulation, with uniform granulation and precise size. The operation process is simple and easy to understand, and novices can operate independently after simple training.
• Compliant and Up to Standard, Expanding Sales Channels, Ensuring Worry-Free Export: The recycled granules produced by the equipment have passed CMA/CNAS third-party authoritative testing, and all indicators meet domestic industry standards and are fully in line with EU PPWR regulations. They can be directly used for plastic secondary processing or smoothly exported overseas, completely solving the pain points of users’ “difficulty in compliance and narrow sales channels”, and helping users easily expand domestic and foreign markets.
• Excellent Material, Wide Adaptability, One Machine for Multiple Uses: The stainless steel water tank (4000*350*260) and 201 stainless steel silo are corrosion-resistant and easy to clean, which can effectively ensure the purity of recycled granules and improve product added value; the whole set of equipment can flexibly process various general waste plastics such as PE, PP and PVC, adapt to multiple plastic recycling scenarios, and one machine can meet the processing needs of various raw materials, with full cost performance.

Technical Parameters

Application Fields

With the advantages of complete configuration, strong adaptability and simple operation, the 125 Type Plastic Granulator is widely used in various small and medium-sized plastic recycling scenarios, accurately matching the production needs of different users. The core application fields are as follows, facilitating users to find the right one:

• Small and Medium-Sized Plastic Recycling Enterprises: Specialized in processing various raw materials such as waste plastic bottles, plastic films and plastic fragments, efficiently converting waste plastics into recycled granules, realizing resource recycling, complying with the national circular economy development policy, and creating stable economic benefits for enterprises, helping enterprises expand production scale.
• Individual Recyclers: The equipment covers a small area, is simple to operate and has a moderate investment cost. No professional technicians are needed, which is very suitable for individual practitioners to carry out plastic recycling granulation business, easily realizing “low investment and high return”, quickly starting a business path without bearing excessive entrepreneurial risks.
• Plastic Processing Auxiliary Workshops: Suitable for production enterprises such as plastic pipes, plastic injection parts and plastic packaging, specially processing leftover materials and unqualified products generated in the production process, realizing waste recycling and reuse, greatly reducing enterprise raw material procurement costs and improving enterprise core competitiveness.
• Municipal Environmental Protection Recycling Points: It can efficiently process waste plastics sorted out in urban garbage classification, effectively solve the problem of plastic pollution, realize a win-win situation of environmental governance and resource recycling, fully comply with domestic environmental protection policy requirements, and help the implementation of environmental protection work.
• Small Recycled Granule Processing Factories: Specialized in waste plastic recycling granulation business, relying on the high efficiency and energy saving advantages of the equipment to produce high-quality recycled granules, which are sold to downstream plastic processing enterprises, expanding profit channels and improving market competitiveness.

Working Process

The 125 Type Plastic Granulator adopts an integrated design with a concise and efficient process and a high degree of automation throughout, requiring little manual intervention and greatly saving labor costs. The specific working process is clear and easy to understand, and novices can quickly master it:

1. Raw Material Pretreatment: Simply sort the waste plastics, remove impurities such as sediment and metal, and crush them to an appropriate size (can be used with a plastic crusher). No complex cleaning is needed, simplifying operation steps and reducing labor costs.
2. Automatic Feeding: Send the pretreated plastic raw materials into the feed inlet of the plastic granulator main machine, and stably transport them into the barrel through the screw. The feeding speed can be flexibly adjusted through the frequency converter, effectively avoiding feeding blockage and ensuring production continuity.
3. Heating and Plasticizing: Start the 60KW electromagnetic heating and heating coil, heat the barrel in sections to an appropriate temperature (which can be flexibly adjusted according to the plastic material), and the screw rotates at high speed to fully melt and plasticize the raw materials. At the same time, filter impurities through the screen changer to ensure the purity of granules.
4. Extrusion and Granulation: The plasticized molten plastic is extruded through the die head to form uniform plastic strips. After being quickly cooled and shaped by the stainless steel water tank, it is sent to the 180-type alloy roller granulator, and uniform granules are cut out through frequency conversion speed regulation to meet different size requirements.
5. Cooling and Drying: After the cut recycled granules are cooled by the water tank, they are automatically transported to the stainless steel silo, and quickly air-dried by the fan to remove the moisture on the surface of the granules, ensuring that the granules are dry and free of agglomeration, and can directly enter the next packaging link.
6. Finished Product Collection: The dried recycled granules can be directly taken out from the silo, packaged and put into storage for secondary processing or direct sale, realizing a closed-loop whole process of “feeding – granulation – finished product” and improving production efficiency.
   

   Plastic Granulator

Frequently Asked Questions (FAQ)

• Plastic GranulatorQ: What types of plastics can the 125 Type handle? A: It can handle various general waste plastics such as PE, PP, PVC and PS, including plastic bottles, plastic films, plastic leftover materials, plastic fragments, etc. No complex sorting is needed, it is suitable for multiple raw material recycling scenarios, and meets the production needs of most small and medium-sized users.
• Q: Does the equipment operation require professional technology? Can novices start quickly? A: No professional technology is needed. The equipment is equipped with a detailed operation manual and video tutorial, and you can contact customer service to get a free technical white paper. Novices can operate independently after 1-2 hours of simple training. The distribution box adopts national standard electrical appliances, with a simple and safe operation interface.
• Q: What are the vulnerable parts of the equipment, and are they easy to replace? A: The core vulnerable parts include screws, barrels, cutters and screen changer meshes, all of which are made of high-wear-resistant materials with long service life and reduced replacement frequency; vulnerable parts can be directly purchased from the manufacturer, the replacement process is simple, no professional tools are needed, and users can replace them by themselves without affecting production progress and reducing maintenance costs.
• Q: Can the produced recycled granules be sold directly? Do they meet export requirements? A: Yes, they can be sold directly. The recycled granules produced by the equipment have passed CMA/CNAS third-party testing, meet domestic industry standards, and are fully in line with EU PPWR regulations. Formal test reports and compliance certificates can be provided to support export trade and help users expand sales channels.
• Q: Is the energy consumption high during equipment operation? How much space is needed? A: The equipment adopts electromagnetic heating and frequency conversion speed regulation design, which saves more than 20% energy compared with similar equipment. The energy consumption per ton of granules is ≤80 degrees, and a lot of electricity bills can be saved in long-term use; the overall equipment covers a small area of only 8-10 square meters, which can be flexibly placed in small workshops and warehouses, with extremely low investment threshold, suitable for small and medium-sized users.

Call to Action (CTA)

If you are laying out a small and medium-sized plastic recycling granulation project and looking for an efficient, energy-saving, compliant and easy-to-operate plastic granulator, the 125 Type Plastic Granulator is definitely your first choice! As a technical expert with 12 years of experience in the industry, I will provide you with one-on-one professional services, including equipment selection, process optimization, cost accounting, etc., to help you reduce investment and improve profits.

✅ Free Consultation: Senior engineers answer all your questions about equipment configuration, investment budget, production plan, etc. one-on-one, accurately match your actual needs, and help you put into production quickly;

✅ Contact Information: WhatsApp/WeChat: +86 15092868822