Water Ring Granulator: Full Material Adaptation, an Ideal Choice for Efficient Recycled Plastic Granulation
In the plastic recycling industry, the quality of granulation equipment directly determines the production efficiency and granule quality of the factory, and even affects the long-term profitability. The newly launched TL Series Water Ring Granulator by Tenglong breaks the limitations of traditional granulation processes and is specially designed for various plastic recycling scenarios. It can adapt to all common plastics, with stable production capacity and efficient plasticization. Whether it is a small workshop or a large-scale recycling factory, it is suitable for upgrading equipment.
Water Ring Granulator
- Full-Category Adaptation, One Machine Handles All Raw Materials, No Need to Change Equipment
Different plastics have different characteristics, which are prone to problems during granulation — this is a troublesome issue for many recycling factories. Tenglong TL Series Water Ring Granulator has specially optimized the screw structure and temperature control system, which can easily handle almost all common plastics, truly achieving one machine with multiple uses and saving the cost of repeatedly purchasing equipment.
Full Compatibility with General Plastics, Stable Granule Output Even for Thin Materials and Film Materials
Conventional plastics such as PP, PE, PO, PVC, PS, HDPE, and LLDPE — whether it is waste film, pipes, edge scraps, or recycled express bags, vest bags, drip irrigation belts — can all be stably plasticized and granulated. When traditional equipment processes film materials and thin materials, problems such as uneven plasticization and strand breakage often occur, which the TL Series completely solves, ensuring uniform granule output without jamming.
Efficient Processing of Engineering Plastics, No Material Burning or Degradation
Engineering plastics such as PETG, TPU, ASA, ABS, EVA, and EPE have a narrow melting temperature range and are prone to degradation if not properly controlled, making granulation difficult. The TL Series adopts precise segmented temperature control and is equipped with a high-torque screw, which can accurately control the temperature to avoid overheating and degradation of materials. The plasticization is uniform, and the produced recycled granules have good toughness, high quality, and undiminished mechanical properties.
Adaptable to Special Materials and Environmental Protection Materials, In Line with Environmental Trends
Special materials such as degradable plastics, plastic powder, and edge mixed materials can also be efficiently granulated without jamming through optimized feeding and plasticization processes. It perfectly meets the current requirements of environmental protection policies and the dual needs of recycling and modification, helping factories keep up with industry trends.
- Full Model Coverage, Suitable for Factories of All Sizes, No Wasted Investment
From family workshop-style small recycling factories to large-scale recycling enterprises, Tenglong TL Series has launched 7 models in total, from TL-100 to TL-200, with production capacity ranging from 250kg/h to 1500kg/h. Whether your factory has a large amount of raw materials and high output, or is just starting with a small amount of raw materials, you can accurately select the suitable model — no need to buy a large one to waste money, nor a small one that is insufficient.
| Model | Screw Diameter (mm) | Length-Diameter Ratio | Screw Speed (r/min) | Regular Output (kg/h) | Applicable Scenarios |
| TL-100 | 100 | 18-42 | 10-150 | 250-350 | Small workshops and recycling factories with a small amount of raw materials, suitable for startups |
| TL-120 | 120 | 18-42 | 10-150 | 300-400 | Small and medium-sized recycling factories, daily processing of waste film and edge scraps, sufficient and not wasteful |
| TL-140 | 140 | 18-42 | 10-150 | 500-600 | Medium-sized enterprises, specially for stable processing of general plastics such as PP and PE, with sufficient production capacity |
| TL-150 | 150 | 18-42 | 10-150 | 600-800 | Large and medium-sized factories, capable of processing both general materials and engineering plastics, with strong versatility |
| TL-160 | 160 | 18-42 | 10-150 | 800-1000 | Large-scale enterprises, high-capacity continuous production without frequent shutdown |
| TL-180 | 180 | 18-42 | 10-150 | 900-1200 | Large-scale recycling bases, batch processing of waste film and pipes with high efficiency |
| TL-200 | 200 | 18-42 | 10-150 | 1000-1500 | Extra-large factories, 24-hour high-load continuous production to meet large-volume demand |
Note: The actual output will vary according to the type of materials, the amount of impurities, and the water content, subject to the actual on-site production situation.
III. Process Upgrade, High Granule Quality, High Efficiency, Labor Saving
The core of Tenglong TL Series Water Ring Granulator is a comprehensive upgrade of the traditional granulation process. Every step from plasticization to granulation is designed to improve granule quality and production efficiency, helping factories make more money and save troubles.
Efficient Plasticization, Uniform and Impurity-Free Granules, No Strict Pretreatment Required
Equipped with a high-torque screw, combined with an optimized length-diameter ratio of 18-42 and precise segmented temperature control, materials can be fully kneaded and melted in the screw, resulting in extremely uniform plasticization without undercooked granules or residual impurities. Moreover, the high-torque design can easily handle film materials and edge scraps with slightly high water content, without spending a lot of time on raw material pretreatment, saving labor and time.
Water Ring Granulation, Round and Smooth Granules, Higher Selling Price
Traditional strand granulation often has problems such as strand adhesion, strand breakage, and uneven granule size, which affect the selling price. The TL Series adopts an integrated design of water ring granulation + water tank cooling. After melting, the materials are directly extruded from the die head, cut into granules by a high-speed rotating cutter, and then enter the water tank for rapid cooling and shaping. The produced granules are round, smooth, bubble-free, and non-adhesive, with much better regularity than traditional processes. With improved appearance, the selling price is naturally higher, and the market competitiveness is stronger.
Automated Configuration, Labor Saving, Less Shutdown, Full Efficiency
The equipment is equipped with an intelligent control cabinet and an electric automatic machine head as standard, supporting automatic screen changing without stopping. The filter screen can be quickly replaced without stopping and disassembling the die head, greatly reducing shutdown time and improving continuous production efficiency. In addition, the screw speed, feeding amount, and temperature of each section can all be adjusted with one key through the control cabinet. The operation is simple, and novices can get started after a few days of training. There is no need to pay high salaries to hire senior masters, and it can also reduce operational errors and avoid material waste.
Water Ring Granulator
- Durable, Easy to Maintain, Suitable for Long-Term Continuous Operation
For recycled granulation factories, stable and durable equipment can reduce shutdowns, increase profits, and lower long-term operating costs. The core components of Tenglong TL Series Water Ring Granulator are made of wear-resistant and corrosion-resistant materials. The screw and barrel have undergone special heat treatment, with high hardness, wear resistance and durability, and their service life is much longer than that of ordinary models, with very low later operation and maintenance costs. Moreover, it adopts a modular design, making daily maintenance and cleaning convenient without complex operations, reducing production loss caused by equipment failures. It can be used with confidence whether for high-load production or 24-hour continuous operation.
- Tenglong TL Series: A Reliable Partner for Recycled Plastic Factories
Nowadays, environmental protection control is becoming increasingly strict, and the quality requirements for recycled plastics are getting higher and higher. Choosing the right granulation equipment is the key to gaining a firm foothold in the industry. Tenglong TL Series Water Ring Granulator can adapt to all common plastics, with a complete range of models covering all production capacities. It is efficient and stable in production, helping factories reduce costs, improve efficiency, and enhance granule quality, thus gaining advantages in peer competition.
Whether you are a newly started small recycling workshop looking for a cost-effective and easy-to-operate equipment, or a large-scale recycling factory planning to upgrade equipment to improve production capacity and quality, Tenglong TL Series can provide suitable models and customized solutions according to your actual needs, making the whole process worry-free and serving as your long-term and reliable production partner.
