TL SeriesEconomical Centralized Crusher | Special Plastic Crusher for Centralized Scrap Recycling in Injection Molding Workshops
Developed to meet the cost reduction demands of centralized recycling for clustered multi-machine injection molding factories, the Tenlong TL Series Economical Centralized Crusher is positioned as a cost-effective dedicated model for injection molding production lines. It covers a full power gradient range from 15kW to 45kW. Tailored for cluster workshops with multiple injection molding machines, it adopts energy-saving scissor-style cutter groups and a split modular body design. A single main unit can centrally collect and process all workshop injection sprues, defective plastic parts and edge scraps. Balancing three core advantages of energy saving, easy maintenance and low procurement cost, it serves as the preferred centralized plastic crusher for small and medium-sized clustered injection molding workshops.
- Gradient Power Models, Complete Parameters Adaptable to Different Workshop Scales
The full series is designed by grading the number of injection molding machines, with gradient-matched cavity width, output capacity and unit weight. It supports precise model selection for both old workshop renovation and new factory supporting construction without capacity waste. Detailed parameters of all models are as follows:
| Model | Matching Power | Crushing Cavity Size | Standard Hourly Output | Machine Weight | Adaptable Injection Machines | Model Features |
| TL3660/TL3670/TL3680 | 15–22kW | 480mm Standard Cavity Width | 400–900kg/h | 1100–1295kg | 8–15 units | Small footprint, low floor height adaptation, ideal for old injection workshop renovation |
| TL4680/TL46100 | 30–37kW | 660mm Extended & Widened Cavity | 650–1400kg/h | 1680–1960kg | 15–30 units | Split body design with sufficient maintenance space, mainstream model for medium-sized factories |
| TL5680/TL56100 | 37–45kW | 800mm Ultra-wide Crushing Cavity | 1100–2000kg/h Peak Capacity | 2300–2650kg | More than 30 units | Heightened shock-absorbing heavy-duty body, supports 24-hour full-load centralized crushing |
- Scissor-style Wear-resistant Cutter Group, Energy-saving, Durable & Easy Single-person Maintenance
Differentiated Scissor Occlusion Cutting Structure
Different from traditional impact crushing equipment on the market, the TL series Economical Centralized Crusher adopts a scissor-style occlusion shearing principle with lower cutting resistance, greatly reducing motor operating load and power consumption under the same crushing capacity. The excellent energy-saving performance adapts to full-day mass production of injection molding factories. The machine is standard equipped with 6 sets of rotating blades and 4 sets of fixed blades arranged in a staggered manner, achieving uniform occlusion force. It handles both soft and hard plastics stably, including PP, PE soft rubber, ABS, PC hard rubber and high-transparency PS plastic without material splashing or wire drawing.
High-chromium Re-grindable Blades
The Economical Centralized Crusher is factory-fitted with high-chromium alloy steel blades featuring high hardness, wear resistance and passivation resistance. The blade gap can be finely adjusted via screw rods to meet different discharging particle size requirements. Blades can be repeatedly polished and reused after passivation without replacing the entire cutter set, drastically reducing long-term consumable costs. Adopting a rear quick-release fixed blade structure, blades can be extracted simply by loosening fixing bolts without machine disassembly. A single operator can complete disassembly, polishing and cleaning independently.
- Humanized Split Body, Fully Adaptable to Injection Molding Workshop Conditions
- Pneumatic-assisted Open Hopper: Equipped with pneumatic spring-supported hopper, enabling single-person lifting and cavity maintenance. The inner galvanized anti-corrosion steel plate prevents rust contamination on transparent and light-colored plastic materials, ensuring high-quality recycled particles.
- External Dust-proof Long-life Bearings: The bearing seat is fully externally and independently installed, preventing crushing dust and plastic debris from entering the bearing cavity. It fundamentally avoids bearing stagnation, wear and seizure, greatly reducing major overhaul frequency and accessory replacement costs.
- Modular Split Quick-release Body: The crushing cavity and material receiving box adopt modular split design. Screen replacement and cavity residue cleaning require no large tools such as wrenches or crowbars, cutting daily maintenance time by 60%, suitable for high-frequency workshop cleaning and maintenance.
- Shock-absorbing Noise Reduction Base: Standard thickened integrated shock-absorbing feet weaken vibration transmission during high-speed cutting. Combined with a fully enclosed sound-insulated body, the operating noise fully complies with factory environmental protection standards.
- Optional Magnetic Feeding Accessory: An optional strong magnetic feeder can be installed to strongly adsorb screws, metal inserts and iron scraps, preventing hard objects from entering the cavity and bending or damaging the cutter group, perfectly adapting to hardware overmolding and insert injection molding scenarios.
Economical Centralized Crusher - Dual Safety Protection System, Compliant with Factory Mass Production
Electrical Overload Protection: Built-in motor over-current protection system automatically powers off and shuts down in case of material blockage or overload, avoiding motor overheating and burnout and protecting core electrical components.
Mechanical Interlock Protection: The hopper flip cover and screen maintenance door are equipped with safety travel switches. The machine is forcibly powered off and locked once the cavity is opened for maintenance, completely eliminating accidental startup risks during manual cleaning and fully meeting industrial safety production specifications.
All motors and electrical control components of the Economical Centralized Crusher adopt first-class brand parts with stable circuit operation, adapting to 24-hour non-stop centralized crushing and ensuring extremely low failure rate during long-term high-intensity operation.
- Core Applicable Scenarios
Suitable for clustered multi-machine injection molding workshops, daily plastic product molding factories, plastic toy injection molding industrial parks and hardware overmolding insert injection factories. Serving as the central crushing host, the machine can be matched with negative pressure suction fans and closed conveying pipelines to realize automatic collection, unified crushing and closed-loop recycling of waste materials from all workshop injection machines, building an integrated centralized scrap recycling system.
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