Air-Cooled Strand Plastic Granulator: Low-Consumption, High-Efficiency, a Stable Choice for General Plastic Recycling

Air-Cooled Strand Plastic Granulator: Low-Consumption, High-Efficiency, a Stable Choice for General Plastic Recycling

In the plastic recycling and granulation industry, the air-cooled strand granulation process has always been the first choice for small and medium-sized recycled plastic factories — low investment, easy maintenance, stable granule quality, and normal operation without spending too much money. Tenglong TL Series Air-Cooled Strand Plastic Granulator focuses on “high-efficiency plasticization + air-cooled cooling”, specially designed for the actual working conditions of general plastic recycling. It can adapt to a variety of materials, has stable production capacity, and is worry-free in later operation and maintenance. With no more investment, it can work stably, making it a cost-effective model for recycled plastic enterprises.

Plastic Granulator
Plastic Granulator
  1. Air-Cooled Strand Process, Suitable for All Scenarios of General Plastic Recycling

Tenglong TL Series Plastic Granulator adopts the mature strand granulation + air-cooled cooling process, and has optimized the equipment structure in a targeted manner. The troublesome problems often encountered in old-fashioned granulators, such as strand breakage, material adhesion, and uneven cooling, can basically be solved from the root. No matter which type of general plastic recycling, it can run stably after startup without repeated debugging, without delaying production.

Full-Category Adaptation, One Equipment Handles Multiple Raw Materials

This plastic granulator has strong compatibility. It can easily handle common general plastics on the market such as PP, PE, PA, PC, PMMA, PETG, PVC, EVA, ABS, TPU, and even some special plastics. Whether it is waste film, pipes, edge scraps, or recycled express bags, woven bags, vest bags, and drip irrigation belts, it can achieve stable plasticization and uniform strand drawing without replacing core components. The produced granules are clean, free of impurities, and neat in appearance, which can meet the standards whether reused in your own factory or sold externally.

Air-Cooled Design, Completely Get Rid of Sewage Troubles

Compared with traditional water-cooled granulators, Tenglong TL Series Plastic Granulator adopts air-cooled molding, which does not require a large amount of circulating water, and also saves the costs of water circulation infrastructure, water pump operation and sewage treatment, reducing both initial investment and later operation costs. Moreover, the materials do not need to be soaked in water, so there will be no problems such as moisture absorption, strand adhesion, and granule foaming. The production site is clean and tidy, no need for additional sewage cleaning, and it can easily pass environmental protection inspections.

  1. Multiple Models Available, Accurately Matching Different Production Scales

Factories of different scales have great differences in raw material quantity and daily output. Choosing a too-large model is a waste, while choosing a too-small one is insufficient. Tenglong TL Series has 4 main models, from TL-90 to TL-180, with production capacity ranging from 50kg/h to 300kg/h. Whether it is a small workshop or a large and medium-sized factory, you can choose according to your own raw material type and production target, accurately matching the demand without wasting any investment.

Model Screw Diameter (mm) Main Machine Power (kw) Auxiliary Machine Power (kw) Regular Output (kg/h) Applicable Scenarios
TL-90 Φ90 18.5 5 50-80 Special for small workshops, suitable for small-batch general plastic recycling, low investment, small floor space, and suitable for novices to start
TL-110 Φ110 37 6 110-150 Applicable to small and medium-sized factories, mainly processing regular PP/PE/ABS materials, stable granulation, ensuring efficiency without consuming too much electricity
TL-150 Φ150 45 8 170-220 Adaptable to medium-sized enterprises, can process multiple plastics at the same time, suitable for large-scale continuous production, with sufficient production capacity and efficiency
TL-180 Φ180 75 20 260-300 Special for large and medium-sized factories, can bear high-load all-weather continuous granulation, meet the demand of large-volume production, and no frequent shutdown

Note: The actual output will vary according to the material type, impurity content, and dryness, subject to the on-site actual production situation.

III. Core Advantages: Stable Operation, High Efficiency, Energy Saving, Worry-Free Operation and Maintenance

High-Efficiency Plasticization, Guaranteed Granule Quality

The plastic granulator is equipped with a high-torque special screw with a reasonable length-diameter ratio. Combined with multi-stage precise temperature control, the materials can be fully kneaded and uniformly melted in the barrel, without undercooked, yellowing or blackening of granules. The strand extrusion is smooth and regular, with uniform thickness, ensuring smooth subsequent cooling and granulation. The granule quality is better than that of conventional equipment on the market.

Integrated Air Cooling + Granulation, Time-Saving and Efficiency-Improving

After the strands are extruded, they directly enter the air-cooled conveying trough for rapid shaping, without additional soaking and drying, saving redundant processes, greatly shortening the entire production process, and reducing manual intervention. Equipped with a high-precision granulation structure, the cut is flat, the granule size is uniform, with no connected granules and few broken granules. The finished products can be directly sold externally or reused in the factory without secondary processing.

Simple Operation, Novices Can Get Started Quickly

The whole plastic granulator is equipped with an intelligent control system as standard. The temperature, main machine speed, and feeding speed can all be adjusted with one key. The operation logic is simple, no professional technology is required, and novices can operate independently after a few days of training. Moreover, the air-cooled model does not need frequent water changes and water tank cleaning, saving a lot of labor and reducing the enterprise’s labor costs.

Durable, More Cost-Effective for Long-Term Use

Core components such as screws and barrels are made of wear-resistant and corrosion-resistant materials, and have undergone special heat treatment, with high hardness, wear resistance and durability. The service life of the equipment is much longer than that of ordinary models. Full-process air cooling prevents the equipment from being corroded by sewage immersion, resulting in low failure rate. Daily maintenance is also simple, only regular cleaning of screws and cutters is needed, reducing the time of failure shutdown, lowering the later maintenance cost, and suitable for long-term uninterrupted production.

Plastic Granulator
Plastic Granulator
  1. Tenglong TL Series: A Cost-Effective Choice for General Plastic Recycling

Now the recycled plastic industry is becoming more and more competitive. What small and medium-sized enterprises value most is “saving money, saving electricity, easy maintenance, and no failures”. On the basis of the traditional mature process, Tenglong TL Series Air-Cooled Strand Plastic Granulator has been optimized and upgraded. It can accurately solve the common troublesome problems in the industry such as strand breakage, poor cooling, and easy adhesion. It not only meets environmental protection requirements, but also ensures stable production capacity, enabling high returns without high investment.

Whether it is recycling PP/PE waste film, processing ABS edge scraps, or recycling PA/PC engineering plastics, Tenglong TL Series can be properly adapted. It can not only help enterprises reduce operating costs, but also improve the appearance and selling price of recycled granules, allowing enterprises to stably occupy cost and quality advantages in the competition with peers, making it a worry-free equipment for general plastic recycling.

 

 

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