Jordan, Amman: Waste Plastic Bottles Energy-Saving Plastic granulator Success Case
Ms. Rana, 34, has a bachelor’s degree in environmental engineering. For five years, she’s been running a medium-sized plastic recycling factory in Amman’s Industrial Zone. Her 1,100 m² facility processes waste plastic bottles collected from local markets, residential areas, and hotels.
Amman is Jordan’s capital and economic engine. With 4.5 million people and a steady stream of tourists, the city generates about 320 tons of plastic bottle waste every month. Jordan’s 2026 “Green Amman” policy is pushing hard for plastic waste reduction, and Rana knew she needed to upgrade her outdated Plastic Granulator to meet growing demand for recycled granules—especially from the local packaging and construction sectors. She looked at three suppliers and chose us because we promised real on-site service in Amman, not just phone support.
The Challenge
Rana’s factory had four main problems that were costing her money:
- Low output – Her old Plastic Granulator ran at only 200 kg/h, but the daily supply of plastic bottles was 280 kg. She couldn’t keep up. Material piled up.
- Heat problems – Amman summers are brutal, with temperatures hitting 42°C. The old machine couldn’t handle it. Uneven plasticization led to 14% defective granules—brittle, misshapen, and hard to sell.
- High energy costs – The old granulator consumed 8.2 kWh/kg. Jordan’s electricity isn’t cheap—$0.11 per kWh. That pushed her production costs up by 30%.
- Slow, unreliable service – When her previous machine broke down, maintenance took five days because no one came out quickly. That cost her $1,000 in lost production.
On top of all that, Amman’s noise limit is 74dB, and her old Plastic Granulator was too loud. She risked $4,000 in fines. She needed an energy-saving, high-efficiency Plastic Granulator with local service she could count on.
The Solution
We customized an energy-saving Plastic Granulator (model TL-225) specifically for Amman’s climate and Rana’s needs. Here’s what we put together:
33:1 screw length-to-diameter ratio (L/D) plus variable frequency control → even at 42°C, plasticization stays uniform. Fewer defects.
Dual-position vacuum exhaust system + heat insulation layer → defect rate dropped below 2%. The insulation keeps the machine stable in high heat.
48 kW energy-saving motor + voltage stabilization system → energy use cut to 5.9 kWh/kg. The voltage stabilizer handles Jordan’s grid fluctuations without damaging the machine.
Noise reduction cover → runs at 72dB, well under the 74dB limit. The workshop is quieter, and workers appreciate it.
24/7 on-site after-sales service in Amman → technicians arrive within 6 hours. Plus free training for two operators so they know how to run it right.
The granulator uses a closed-loop process: sorting → cleaning → crushing → drying → granulating → cooling → screening → finished product. This setup produces high-quality granules that meet Amman’s environmental standards.
The Results
After three months of operation, the numbers told the story:
- Production up 140% – from 200 kg/h to 480 kg/h. She finally handles all incoming material with nothing left over.
- Energy use down 28% – saving $270 USD per month on electricity.
- Defect rate dropped to 1.7% – she raised her granule prices by 10% because buyers trust the quality now.
- No noise violations – avoided $4,000 in fines. Zero major downtime.
Rana’s comment: “This Plastic Granulator is energy-saving, stable, and reliable. It solved my efficiency and compliance problems, and the local after-sales service is unmatched.”
The machine also supports Jordan’s “Green Amman” policy. Her factory qualified for a $1,200 USD government subsidy.
FAQ
Q1: Can this Plastic Granulator really handle Amman’s heat and power fluctuations?
A: Yes. The heat insulation layer and voltage stabilization system keep it running smoothly at 42°C and through regular grid fluctuations.
Q2: How long does the screw last in Amman’s tough conditions?
A: With regular maintenance, the alloy steel screw lasts over five years. We also provide on-site replacement support whenever you need it.
Have you struggled with high energy costs or efficiency issues with your Plastic Granulator in Amman? Tell us about your challenges—we’re listening.
