Tenglong Series Online Recycling Film Granulator: Zero Waste in Film Production, An Efficient Solution for Concurrent Production and Recycling

In the production process of films such as PE breathable film, PA6 film, and biodegradable film, the recycling of edge trimmings and waste films has always been a key link for enterprises to control costs and pursue environmental protection. Many film enterprises are faced with such troubles: cumbersome recycling processes and high material loss not only push up production costs but also make it difficult to meet environmental compliance requirements. The Tenglong Series Online Recycling Film Granulator is specially designed for the on-site needs of film production, realizing the integrated operation of “concurrent production, recycling, and granulation”. It can directly process the waste films generated during production into high-quality recycled granules, completely solving the problem of edge trimming disposal, and helping enterprises truly achieve cost reduction, efficiency improvement, and green production.

film granulator

1. Online Recycling Technology, Breaking Traditional Dilemmas, Achieving Zero Waste in Film Production

In traditional film production, the treatment of edge trimmings and waste films generally has the problems of low efficiency and high loss: it requires manual collection and packaging one by one, and then transportation to external recycling factories for processing. This not only consumes a lot of manpower and material resources but also easily causes material loss and secondary pollution during transportation and secondary processing, additionally increasing transportation costs and environmental risks, which is disconnected from the core needs of enterprises for cost reduction and environmental protection. The launch of the Tenglong Series Online Recycling Granulator has completely changed this traditional model, improving both recycling efficiency and environmental protection levels through integrated technology.

On-site Instant Recycling, Eliminating Intermediate Links

The equipment can be directly installed next to the film production line. The waste films and edge trimmings generated during production can be directly fed into the  Film Granulator for processing without manual handling and packaging, truly realizing “concurrent production, recycling, and granulation”. This design not only reduces labor input but also avoids material loss during handling and transportation, allowing every part of the raw material to be fully utilized and reducing waste from the source.

Instant Granulation, Stable Particle Quality, Achieving Closed-Loop Circulation

After the waste films enter the equipment, they can be directly processed into uniform and pure recycled granules through melting, plasticizing, extrusion, and granulation processes. The quality is close to that of virgin materials, which can be directly reused in film production, realizing closed-loop material circulation. The entire process does not require additional storage or secondary processing, greatly reducing the enterprise’s raw material procurement costs, while reducing the environmental pressure caused by waste film disposal, truly turning waste into treasure.

1. Precisely Adapt to Film Raw Materials, Covering Mainstream Film Production Scenarios

There are many types of film raw materials with great differences in characteristics. For example, PE breathable film and PA6 nylon film are thin and easy to stick, while biodegradable film is heat-sensitive and easy to decompose. Traditional granulation equipment is difficult to meet the processing needs of these raw materials, often resulting in uneven feeding, poor plasticization, and yellowing of particles. The Tenglong Series Online Recycling Film Granulator has optimized the screw structure and temperature control system according to these characteristics of film materials, which can precisely adapt to various mainstream film raw materials and meet the recycling needs of different production scenarios.

Stable Granulation with PE/PA6 Film Granulator, Ensuring Both Efficiency and Quality

For the edge trimmings of conventional films such as PE breathable film and PA6 nylon film, the equipment has optimized the screw conveying structure to enhance feeding stability, avoiding problems such as feeding jams and uneven plasticization caused by the thinness of the film. At the same time, the precise temperature control system ensures uniform melting and plasticization, with stable granulation efficiency. The produced recycled granules have uniform particle size and no impurities, and reusing them in production will not affect the quality of finished films.

Exclusive Adaptation for Biodegradable Films, In Line with Environmental Trends

With the advancement of the “plastic ban”, the market demand for biodegradable films is increasing. However, such raw materials are highly heat-sensitive and easy to decompose, making recycling and granulation very difficult. The Tenglong Series adopts a precise temperature control design and uses low-temperature plasticization technology to effectively avoid yellowing and degradation of degradable materials during granulation, maximizing the retention of the original performance of recycled granules. It perfectly adapts to the recycling needs of environmentally friendly film production and helps enterprises achieve green transformation.

III. Core Parameters of Tenglong-40: Miniaturized Design, Suitable for On-Site Installation of Production Lines

Many small and medium-sized film production lines have limited space and are sensitive to energy consumption. The Tenglong-40 film granulator adopts a miniaturized and lightweight design, with a compact structure and easy installation. It does not occupy a lot of production space, while balancing stable output and low energy consumption, making it very suitable for small and medium-sized enterprises. The specific core parameters are as follows:

Note: The actual output will vary according to the type, thickness, and water content of the materials, subject to actual production.

1. Air-Cooled Granulation Design, Adapting to On-Site Environmental Needs and Reducing Operation and Maintenance Costs

The traditional water-cooled film granulator requires a supporting circulating water system, which not only occupies the site but also easily generates sewage, increasing the enterprise’s environmental treatment costs; at the same time, materials are prone to moisture absorption and adhesion after contact with water, affecting particle quality and the cleanliness of the production site. The Tenglong Series adopts an air-cooled cooling and granulation process, specially solving these problems, and is more suitable for on-site film production.

Zero Sewage Discharge, No Pressure on Environmental Compliance

Air cooling does not rely on circulating water, completely eliminating sewage discharge, which not only reduces the enterprise’s sewage treatment costs but also avoids environmental risks caused by non-compliant sewage discharge, allowing the enterprise to easily pass environmental inspections and conform to the concept of green production. At the same time, the air-cooled design reduces the contact between materials and water, which can effectively avoid particle moisture absorption and adhesion, ensure stable particle quality, and make the production site cleaner.

Simple Process, Easy Maintenance, Reducing Operation and Maintenance Costs

The air-cooled granulation process is simple, and the equipment structure is relatively simple, without the need for supporting complex water treatment equipment. Daily maintenance only requires regular cleaning of the screw and cutter, which does not require professional technical personnel to operate, greatly reducing the enterprise’s operation and maintenance costs and labor input, ensuring long-term stable operation of the equipment and reducing shutdown losses.

film granulator

1. Tenglong Series: A Cost-Effective Tool for Film Production Enterprises

For film production enterprises, the recycling rate of edge trimmings is directly related to production costs and profits, while environmental compliance is the premise for the long-term development of enterprises. At present, many film enterprises are troubled by the problems of “inefficient recycling, high costs, and great environmental pressure”. The Tenglong Series Online Recycling Granulator accurately solves these industry pain points through the integrated process of “instant recycling, instant granulation, and instant reuse”, creating tangible value for enterprises.

Whether it is conventional film production lines such as PE breathable film and PA6 nylon film, or environmentally friendly film production lines such as biodegradable film, the Tenglong Series can precisely adapt to the recycling needs of different scenarios, helping enterprises realize closed-loop recycling and utilization of film edge trimmings — it not only reduces raw material procurement costs but also lowers the labor, transportation, and environmental costs of waste film disposal, truly achieving zero waste and high returns. At the same time, the miniaturized, low-energy consumption, and easy-to-maintain design is in line with the actual needs of small and medium-sized film enterprises, allowing enterprises to obtain higher returns with lower investment, gain cost advantages in market competition, and achieve long-term stable development.