Tenglong Filter Mesh Regeneration Recycling Machine
Product Overview
In plastic pelletizing, extruder filter screens filter impurities to secure pellet quality yet require frequent replacement, leaving discarded screen disposal a long-standing industry headache. Conventional incineration pollutes the environment, wastes resources and inflates production cost. Tenglong Filter Mesh Regeneration Recycling Machine is specially developed for extruder screen recycling targeting circular reuse of filter meshes with high efficiency, eco-friendliness and energy saving. It processes up to 1,000 pieces of filter mesh per batch to strip residual plastic thoroughly and restore original filtering performance for repeated application. Compliant with global environmental regulations, it drastically cuts clients’ new filter procurement cost and acts as indispensable eco-friendly equipment for pelletizing and plastic recycling enterprises worldwide.
Filter Mesh Regeneration Recycling Machine
Core Advantages & Working Principle
Built around three core merits: High Efficiency, Eco-friendly Performance & Cost Saving, the machine delivers customized mesh recycling solutions complying with regional environmental policies and business demands. Its working mechanism combines high-power drive and physical stripping: waste filter screens are loaded into the machine; a 37kW heavy-duty motor drives internal stripping components at high rotating speed to mechanically peel stubborn plastic residue off mesh surfaces. Cleaned and dried recycled screens can be reused directly. Zero harmful gas is generated throughout processing, and regenerated filtering capacity restores over 90% of new-screen standard to fully meet pelletizing filtration requirements.
Detailed core strengths:
- High Regeneration Capacity: 1,000 meshes per processing batch with fast turnaround without interrupting regular production schedules.
- Green Pollution-Free Treatment: Replaces harmful incineration and landfilling to eliminate toxic fume emission, conforming to global environmental laws and facilitating clients’ green manufacturing transformation.
- High-power Drive for Superior Recycling Result: 37kW strong motor completely removes stubborn plastic buildup without damaging filter mesh, securing stable regeneration effect, high filtration recovery rate and prolonged mesh service life.
- Wide Application Coverage: Fits all production sites requiring frequent screen replacement ranging from small workshops to large-scale industrial plants, drastically cutting repeated filter purchase expenditure and lifting corporate profit margin.
Main Technical Parameters
| Item | Parameter |
|---|---|
| Model | Mesh recycling machine |
| Drive Power | 37kW |
| Processing Capacity | 1000 pieces per batch |
| Regeneration Standard | Filtering performance recovery ≥90% |
| Applicable Mesh Type | All kinds of extruder filter screens for plastic pelletizers |
| Environmental Compliance | Zero harmful exhaust, in line with global environmental regulations |
Equipment Composition
Compact-structured and user-friendly, the Tenglong Filter Mesh Regeneration Recycling Machine consists of six core assemblies for stable and high-efficiency mesh regeneration:
- Machine Housing: Corrosion-resistant sealed steel casing prevents residual plastic splashing during processing and enables easy daily cleaning.
- High-power Drive System: 37kW motor matched with reducer supplies stable powerful torque to sustain high-speed steady rotation of stripping units.
- Stripping Assembly: Wear-resistant alloy construction thoroughly strips plastic residues without damaging base filter mesh.
- Large-volume Feeding Port: Accommodates 1,000 filter meshes in one feeding to save manual loading labor.
- Washing & Drying Unit: Cleans leftover contaminants and moisture off stripped meshes for immediate reuse after regeneration.
- Control Panel: Simple operation console for real-time running status monitoring and processing speed adjustment; no specialized technician required for operation.
Application Scenarios
Specialized in pelletizer screen recycling with geo-adaptive design for regional environmental codes, the machine is widely adopted globally:
- China (Yangtze River Delta, Pearl River Delta): Strict domestic environmental laws ban incineration and landfilling of used filter screens. The machine helps local pellet manufacturers achieve compliant waste disposal to avoid environmental fines and slash recurring screen procurement cost, matching massive market demand across two major industrial clusters.
- Southeast Asia (Thailand, Vietnam, Malaysia): Dense local plastic recyclers face heavy cost burden from frequent screen replacement; cost-effective mesh regeneration cuts raw material spending while satisfying regional environmental codes to expand enterprise profit space.
- Eastern Europe (Poland, Hungary, Romania): Rigorous EU waste recycling regulations push manufacturers toward circular economy; recycled filter screens improve corporate green credential and lower production cost to meet high-end European pelletizing production standards.
Filter Mesh Regeneration Recycling Machine
Equipment Value
Dual core benefits of the machine: Environmental Compliance Plus Cost Reduction, solving waste filter disposal troubles and bringing remarkable economic & ecological benefits for pellet producers.
- Environment-wise: Phasing out polluting incineration/landfill achieves emission-free green production, improves corporate environmental image and avoids administrative penalties against environmental violations.
- Cost-wise: Recyclable filter meshes save thousands of procurement cost per 1,000-piece batch, generating remarkable long-term economic returns.
In addition, high processing efficiency never delays regular production. Easy operation and low maintenance expense further cut daily running cost for all-sized manufacturers, enabling sustainable development amid tightening global environmental supervision and fierce market competition.
