Tenglong 3-in-1 Film Recycled Plastic Pelletizing Line | Integrated Crushing + Conveying + Pelletizing Solution
As a key national city for developing the national waste recycling system, Linyi boasts a mature waste recycling network and robust industrial agglomeration. Hedong District has built a national-level recycled plastics industrial base home to thousands of plastic recycling and processing operators. Demand for recycling LDPE, HDPE, PP and other waste films remains robust, yet most processors are plagued by cumbersome production workflows and surging labor costs. Rooted in R&D and manufacturing of plastic recycling equipment in Linyi, Tenglong aligns closely with local industrial policies to launch the Tenglong 3-in-1 Film Recycled Plastic Pelletizing Line. Integrating crushing, conveying and pelletizing into one standalone unit, it delivers a one-stop solution for waste film recycling and pelletizing. Perfectly suited for film recyclers in Linyi, southern Shandong and East China, it enables compliant, energy-saving and high-efficiency production in line with circular economy policies.
Film Recycled Plastic Pelletizing Line
1. Product Overview
The Tenglong 3-in-1 Film Recycled Plastic Pelletizing Line is custom-engineered for high-speed, high-efficiency recycling of LDPE, HDPE, LLDPE, PP and assorted plastic films, serving as core production equipment to resolve bottlenecks for local Linyi film recyclers. Supported by Linyi’s efficient “online reservation + offline collection” recycling network and the industrial cluster advantages of Hedong Recycled Plastics Base, the machine innovatively consolidates crushing, conveying and pelletizing functions, eliminating repeated intermediate raw material transit. It drastically cuts labor and power consumption while ensuring stable pellet quality. The unit satisfies large-scale local film processing demands, facilitates enterprises to build the circular economy chain: Raw Resources → Finished Products → Waste → Recycled Resources, and fulfills the core objective of “improving comprehensive processing capacity” stipulated in Linyi Implementation Plan for National Waste Recycling System Construction.
2. Core Technical Advantages
Integrated 3-in-1 Design Simplifies Procedures & Cuts Labor Cost
Targeting widespread industry headaches including labor shortage, expensive manpower and complicated workflows among Linyi film recyclers, the integrated line completes crushing, material transfer and pelletizing sequentially. Crushed film is directly fed into pelletizing chamber via built-in conveyor without secondary manual handling. A single unit replaces multiple standalone machines plus extra workers, easing local staffing difficulties and boosting throughput. It meets intensive large-scale production requirements at Hedong recycled plastics base and effectively lowers operational expenditure for manufacturers.
High-Efficiency Crushing & Conveying Tailored for Film Characteristics
Ultra-thin, flexible plastic films tend to wrap around equipment and slip during processing, a long-standing pain point for conventional recycling machinery, especially for agricultural mulch and packaging films widely recycled across Linyi. Equipped with dedicated crushing assembly and customized conveyor system, the line effectively prevents material tangling and slippage to sustain nonstop production. Uniform crushed feedstock delivers consistent pellet quality, compatible with LDPE, HDPE, LLDPE, PP multi-grade film recycling and matches Linyi’s diversified waste film resource features to lift overall processing efficiency.
Two-Stage Screw Pelletizing Delivers Stable Pellet Quality
Featuring dual-stage co-working extruder structure (main + auxiliary extruder), the equipment realizes efficient plastic melting, impurity filtration and extrusion. Output pellets are compact, uniform, thoroughly purified with smooth, impurity-free surfaces to fully meet downstream manufacturing specifications. As a benchmark product among film recycling plastic pelletizing machines, its steady pellet quality empowers Linyi recyclers to upgrade recycled pellet grades, access high-end downstream markets and strengthen product competitiveness, consistent with Linyi’s circular economy goal of quality and efficiency improvement.
Energy-Saving Compact Design, High Output & Low Material Loss
Compact mechanical layout enables low power draw and high hourly output ranging from 250 to 350kg/h. Reduced intermediate material loss improves finished product yield and pellet quality for large-volume film recycling projects. In compliance with Linyi’s environmental regulations and national dual-carbon targets, its energy-efficient design slashes factory water and electricity bills and adheres to Hedong Recycled Plastics Base’s development principle of “environment priority and standardized development”, helping manufacturers pass environmental inspection smoothly with eco-friendly high-yield production.
3. Main Technical Specifications (Tenglong TL Series)
Robust-built TL-series 3-in-1 pelletizing lines are dimensioned to match small-to-medium scale film recyclers in Linyi and surrounding regions with flexible model selection according to production capacity:
| Item | TL-140A | TL-160A |
|---|---|---|
| Applicable Raw Material | LDPE, HDPE, LLDPE, PP various plastic films | LDPE, HDPE, LLDPE, PP various plastic films |
| Production Capacity (kg/h) | 250–300 | 300–350 |
| Auto Feeding & Crushing Unit | Conveyor: 600mm×2800mm; Crusher Motor:45KW 4P; Crushing Barrel: Φ900mm | Conveyor:600mm×2800mm; Crusher Motor:75KW 4P; Crushing Barrel: Φ900mm |
| Main Extruder Screw Dia./Power | Φ140×2800mm /75KW 6P | Φ160×3300mm /90KW 6P |
| Auxiliary Extruder Screw Dia./Power | Φ140×1800mm /22KW 4P | Φ160×1800mm /30KW 4P |
| Cooling Water Tank | 3m–4m stainless steel tank | 3m–4m stainless steel tank |
4. Machine Configuration & Auxiliary Attachments
User-friendly LDPE/HDPE/PP film pelletizer requires no professional technicians; ordinary operators can master operation quickly to help Linyi factories save labor cost. Full automatic workflow covers film crushing through finished pellet storage:
- Core 3-in-1 Mainframe: Integrated crusher + conveyor + two-stage pelletizing extruder removes intermediate material transfer to raise efficiency for large-batch local production;
- Cooling & Pellet Cutting System: 3–4m stainless steel cooling tank + strand pelletizer rapidly cools extruded plastic strands for uniform, attractive finished pellets;
- Dehydration & Conveying System: High-speed vertical dehydrator + strand guiding rack removes residual moisture to stop pellet caking and guarantee stable product quality;
- Storage & Screening Unit: Combined 300kg air-conveying hopper + vibrating sieve stores and grades pellets to screen out uniform-size granules, boost finished rate and cut production loss complying with standardized production rules of Hedong Recycled Plastics Base.
5. Application Fields & Target Customers
Leveraging Linyi’s circular economy industrial advantages and Hedong national recycled plastics cluster effect, the high-efficiency film pelletizer serves diversified film recycling businesses across southern Shandong and East China, focusing on Linyi-based and peripheral processors:
- Specialized LDPE/HDPE/LLDPE/PP film recycling enterprises, especially factory tenants settled inside Hedong recycled plastics industrial base for mass production;
- Recycling projects aiming to streamline workflows and cut labor expense, solving local Linyi enterprises’ labor shortage and high manpower cost troubles for higher productivity;
- Small-to-medium film pelletizing production lines with optional TL-140A / TL-160A models customized for unique feedstock and output requirements;
- Eco-oriented circular economy recyclers eligible for central government budget funds and ultra-long-term special treasury bond support under Linyi waste recycling incentive policies.
Film Recycled Plastic Pelletizing Line
6. Equipment Value of Tenglong Products
Against Linyi’s ongoing construction as national circular economy demonstration city and Hedong Base’s industrial upgrading, the Tenglong 3-in-1 pelletizing line eliminates core drawbacks of traditional film recycling: tedious working procedures, excessive labor expense, heavy raw material waste and substandard environmental performance. The integrated design shortens production flow, reduces labor & energy cost, improves pellet output and quality and enables green, compliant and high-efficiency manufacturing.
Film Recycled Plastic Pelletizing Line A benchmark film recycling machine manufactured locally in Linyi, it follows Hedong Base’s development philosophy of industry standardization and environmental priority. It helps Linyi film recyclers optimize production resources and strengthen core competitiveness, facilitating local waste plastic industry’s transformation from scattered family-run workshops to standardized large-scale production. It stands as the optimal high-efficiency solution and preferred investment for Linyi film recycling manufacturers to realize quality & profit upgrade.
