Global Operation Cases Of TL Double Shaft Shredder | Operation Record Of Large-volume Solid Waste Recycling Projects

Targeting global regional solid waste recycling pain points: large bundled soft materials easy to jam in Southeast Asia, difficult crushing of large hard materials in Middle East, high plant rent and strict energy control in Europe, high labor cost for domestic mass production, Tenlong TL double shaft shredder relies on integrated dual-roller, symmetrical V-type rotor and heavy-duty transmission advantages, launching four benchmark overseas & domestic projects. Compared with traditional single-shaft shredders, it doubles output and halves operation cost. All projects pass local EPR environmental inspection smoothly, seamlessly connecting post plastic granulator assembly line mass production.

Case 1: Hanoi Vietnam Large Agricultural Film & Woven Bag Recycling Granulation Plant (TL1200 Dual-shaft Model)

A leading recycling enterprise in Hanoi Vietnam recycles hundreds of tons of rolled greenhouse agricultural film and bundled fertilizer woven bags daily. Previously, the enterprise operated multiple single-shaft shredders side by side, occupying large plant area, requiring multiple workers for material transfer. Soft material winding and jam shutdown happened frequently, whose output failed to match post granulation capacity. The customer renovated the whole line, adopting Tenlong TL1200 integrated double shaft shredder as the core pre-crushing equipment of the whole line.

Equipped with 75kw dual-motor high-torque V-type dual rotor, the machine directly feeds rolled wet film and super-large bundled compacted woven bags without suspension, winding or jamming. The integrated body occupies far less space than two parallel single-shaft machines, only 1 worker is required to inspect automatic hydraulic feeding. The special anti-rust welded body adapts Vietnam high-temperature and high-humidity year-round continuous operation. Actual data shows plant overall output increased by 90%, comprehensive cost of labor, electricity and maintenance dropped by 38%. The equipment passed Vietnam EPR environmental qualification audit, becoming a local benchmark agricultural film recycling production line.

Case 2: Riyadh Saudi Arabia Large Industrial Plastic Disposal Industrial Park (TL1600 Heavy-duty Top Model)

Riyadh Industrial Park in Saudi Arabia generates massive waste large ABS home appliance shells, thick PVC engineering pipes and bulk industrial nylon waste all year round. Materials feature huge volume and ultra-high hardness, ordinary plastic shredders have insufficient shearing force and cannot crush directly, requiring secondary cutting. The industrial park specially purchased Tenlong TL1600 ultra-heavy double shaft shredder, equipped with 90kw dual motor and heavy-duty hardened gear drive, providing super bidirectional shearing force to shred all kinds of thick large hard materials at one time.

Under Saudi Arabia perennial dry and dusty working condition, the fully enclosed reducer achieves perfect dust-proof protection without movement wear, supporting 24-hour stable continuous production. Factory 30mm uniform discharged particles can be directly conveyed to granulation workshop for deep processing. The equipment is included in Saudi local solid waste recycling support system, processing more than 30 tons of hard industrial waste steadily per day, with far lower operation failure rate than imported shredding equipment.

Case 3: Lyon France Medium-sized Mixed Packaging Waste Recycling Plant (TL800 Standard Model)

A medium-sized recycling enterprise in Lyon France faces high plant rent and limited space, sorting mixed waste including express woven bags, packaging film, waste paper and wood pallets. Local government implements strict control on equipment energy consumption and operation noise. The enterprise selected Tenlong compact TL800 double shaft shredder. The integrated compact body saves plant space, 37kw dual-motor energy-saving configuration meets EU energy-saving and noise reduction standards, with complete CE safety and environmental certification, passing local work safety and environmental double inspection at one time.

Bidirectional V-type rotor realizes adaptive feeding, crushing soft film, wood and hard plastic mixed materials without material limitation. Modular quick-disassembly blade set is easy to operate, plant existing workers can replace blades and maintain equipment independently without professional maintenance technicians. The plant processes 18 tons mixed waste steadily daily. Compared with two parallel small single-shaft machines, it reduces early purchase investment and later water-electricity-labor cost, fitting refined cost-control operation mode of European medium-sized recycling enterprises.

Case 4: Binzhou Shandong Large PP Woven Bag Recycling Base (TL1000 Mass Production Model)

Binzhou Shandong is a national centralized recycling distribution center for PP woven bags, surrounding processing factories generate huge bundled waste materials. Old single-shaft shredders feature slow feeding, uneven crushing and large labor demand. Local large-scale processing factories purchased batches of Tenlong TL1000 industrial solid waste shredding equipment for production line upgrading. Equipped with 55kw dual motor and widened rotor, the machine supports direct feeding of ton-level bundled woven bags, with crushing efficiency far exceeding traditional single-shaft equipment. Thickened integrated body resists long-term high-load and high-friction wear for longer service life.

The whole automatic assembly line cuts manual duty by two-thirds. Uniform crushed particle size improves finished granule quality consistency and product yield steadily.

Summary Of Unified Global Customer Operation Advantages

Full-climate adaptability: Verified stable long-term operation in Southeast Asia high humidity, Middle East dusty arid, European temperate and domestic diversified plant conditions; anti-rust, dust-proof and noise reduction structure adapts global differentiated working conditions;

Output & space dual advantages: Integrated dual-roller doubles output and halves footprint, saving labor, power and maintenance consumables, with ultra-high medium and long-term production cost performance;

Full assembly line compatibility: Shredded materials can be seamlessly connected with washing machine, plastic granulator, dehydrator and magnetic separation equipment. The manufacturer provides one-stop overall planning scheme for large-volume plastic solid waste recycling lines.

Contact business team to obtain workshop on-site video, output test report, operation details and customized quotation for target market projects.

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