Global Operation Cases Of TL Integrated Shredding & Crushing Unit | Operation Record Of Injection Molding Hard Material Recycling Projects
Targeting regional pain points of global injection molding factories: humid environment & limited workshop space in Southeast Asia, ultra-high material hardness in Middle East, strict energy consumption control in Europe, high mass production cost in domestic market, the TL integrated shredding & crushing unit realizes four benchmark domestic and overseas projects relying on integrated two-stage crushing, full-automatic feeding and wear-resistant alloy steel cutter set. It replaces traditional split hard plastic shredder combination with obvious cost reduction and efficiency improvement effect, fully meeting EPR environmental audit standards of all countries.
Case 1: Medium-sized PP Injection Molding Factory, Binh Duong Vietnam (TL-600 Unit)
Multiple medium-sized PP packaging barrel injection molding factories in Binh Duong Vietnam generate massive solid PP plastic agglomerates every day. Previously equipped with separate plastic shredder and crusher, the narrow workshop was crowded, requiring 2 workers for material transfer with high labor and electricity cost. The factory purchased Tenlong TL-600 integrated shredding crushing unit to upgrade production line.
The unit completes coarse crushing and fine crushing synchronously with greatly reduced floor space. The V-type high-torque shredding section crushes whole bulk PP hard head material effortlessly. Automatic hydraulic feeding and fan negative pressure discharging convey materials to rear plastic granulator silo directly, only 1 worker needed for regular inspection. Adapted to high-temperature humid workshop environment in Vietnam, the thickened carbon steel frame is anti-rust and anti-corrosive. The factory monthly labor and electricity cost dropped by 32%, recovering extra equipment investment within 3 months, becoming a benchmark waste upgrading solution for local injection molding peers.
Case 2: Large ABS Home Appliance Shell Injection Molding Base, Riyadh Saudi Arabia (TL-800 Heavy-duty Unit)
A home appliance injection molding factory in Riyadh Saudi Arabia produces extra-large ABS thick-wall head material and waste thick-shell leftover materials featuring ultra-high hardness and bulky volume. Ordinary crushers suffer frequent material jamming and blade breaking with high maintenance frequency. The factory adopted top-configured Tenlong TL-800 integrated shredding crushing unit. The 37kw high-power hardened gear drive in shredding section provides strong shearing force for large thick hard plastic; the rear crushing section processes materials into 6mm standard granulation fine granules at one time without secondary processing.
Under dry and dusty working condition in Middle East, the enclosed reducer and sealed fan realize dual dust-proof and wear-resistant performance, supporting 24-hour fault-free continuous operation. Complete CE certificate and capacity test documents help the unit included in local Saudi EPR plastic recycling qualification system. Single unit processes more than 25 tons of rigid head waste daily, stably guaranteeing factory closed-loop recycling capacity.
Case 3: Small Precision Nylon Injection Molding Workshop, Munich Germany (TL-600 Compact Unit)
A small precision nylon injection molding workshop in Munich Germany faces high workshop rent and limited space, producing a small amount of hard nylon head material and PC leftover materials daily. Local government implements strict control on equipment energy consumption and operation noise. The customer selected lightweight TL-600 integrated unit with compact size, which can be placed in workshop corner idle space. Two-stage crushing ensures uniform discharging granules for direct injection molding reuse.
Unit power meets EU low-energy standard, full CE safety certificate passes local work safety and environmental audit at one time. Modular quick-detachable cutter set enables self blade replacement and maintenance by workshop internal technicians without external maintenance workers. Refined small-batch processing mode perfectly fits low-volume, low-cost and compliant recycling demands of European micro injection molding enterprises.
Case 4: Local PP Granulation Factory, Linyi Shandong China (TL-800 Mass-production Unit)
A large recycling granulation factory in Linyi China collects PP/PE plastic agglomerates from dozens of surrounding injection molding factories all year round. The old split crushing production line requires many workers, produces uneven particle size and causes obvious color difference of finished granule products. The factory purchased two sets of TL-800 integrated units for parallel mass production. The widened 850mm feeding inlet allows integral dumping of large plastic blocks. Assembly-line processing of coarse shredding and fine crushing ensures uniform and stable discharging particle size with consistent finished granule quality. Compared with old split equipment, two production lines cut 3 material transfer workers directly, reducing overall production cost greatly.
Summary Of Universal Global Operation Advantages
Full working condition adaptability: Verified long-term stable operation in Southeast Asia high temperature & humidity, Middle East dry & dusty, European temperate and diversified domestic workshop environment; anti-rust and dust-proof structure adapts global working conditions;
Outstanding cost advantage of integrated shredding & crushing unit: One machine replaces two crushing devices, reducing floor space, labor and power consumption simultaneously. Small & medium injection molding factories and recycling workshops achieve short investment payback cycle;
Full-line compatibility: Crushed materials can be seamlessly connected with plastic granulator, mixing silo and dewatering equipment. The manufacturer provides one-stop whole-line planning solution for injection molding factory waste recycling.
Contact business team to obtain workshop on-site videos, capacity test data, operation details, customized quotation and exclusive solution for target market projects.
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