Fully Automatic Heavy-Duty 1000-type Crushing and Washing Line – Specialized Equipment for Plastic Film & Woven Bag Recycling

The 1000-type crushing and washing line is a high-output integrated recycling and washing equipment independently developed for waste PP/PE films, woven bags, mixed plastic materials and packaging waste plastics. This fully automatic crushing and washing line integrates automatic feeding, heavy-duty crushing, double-stage high-speed friction washing, sink-float separation, spiral lifting, horizontal dewatering and air separation impurity removal. It perfectly solves long-standing industry pain points of traditional washing lines, including incomplete crushing, heavy oil residue, mixed light and heavy materials, insufficient dewatering and excessive impurities. Featuring stable hourly output and high automation, it serves as the core flagship equipment for large and medium-sized plastic recycling plants to carry out large-scale standard water washing production.

Different from small and medium-sized simple washing equipment, the completecrushing and washing line adopts a professional process of heavy-duty crushing + double-stage enhanced friction washing + precise sink-float separation. Equipped with a 25mm thick steel plate crushing host, dual 22KW high-power friction units and an 8-meter extended sink-float rinsing tank, it features solid and durable hardware configuration. Its decontamination capacity, sorting accuracy and dewatering effect far exceed ordinary models. The whole line is equipped with a national standard star-delta starting electric control system, ensuring stable operation, controllable energy consumption and low failure rate, supporting 24-hour continuous heavy-duty mass production. The cleaned plastic flakes are clean, dry, low in impurities and uniform in appearance, which can be directly used for pelletizing and deep processing, greatly improving the added value of recycled plastics.

This equipment is widely applicable to the recycling and processing of various industrial and agricultural waste plastics, covering woven bags, greenhouse films, packaging films, plastic pipes, industrial plastic scraps and other materials. With strong universality and high production investment cost performance, it is perfectly suitable for the implementation of large-scale and standardized plastic recycling production lines.

Complete Equipment Detailed Parameters, Accessory Functions & Core Values

1. Conveyor Belt (1.5KW motor, rubber belt, 6000*1000*2000mm): As the first automatic feeding unit of the production line, it is driven by a 1.5KW energy-saving motor at a constant speed. The thickened anti-slip rubber belt is wear-resistant, deviation-proof and slip-resistant. Designed with a 6-meter ultra-long body and 1-meter wide feeding surface, it features large feeding capacity and wide coverage, capable of receiving bundled and piled waste plastic materials. Automatic and uniform feeding completely replaces manual feeding, significantly improving feeding efficiency and ensuring continuous and uninterrupted material supply for the subsequent crushing process.
2. Heavy-Duty Crusher (75KW motor, 800mm rotary diameter, 800mm counterweight wheel diameter, 6 rotating blades + 4 fixed blades, 25mm main steel plate): The core heavy-duty crushing equipment of the crushing and washing line. The whole machine is integrally welded with 25mm thick steel plates, featuring firm and shock-resistant body, strong impact resistance and non-deformation, suitable for heavy-duty crushing of large and bundled thick materials. The 800mm large rotary diameter matched with a same-size counterweight wheel ensures sufficient operation inertia, uniform crushing force and low equipment vibration. The scientific combination of 6 rotating blades and 4 fixed blades achieves full shear coverage and high fine crushing efficiency, quickly crushing large plastics, thick-wall wastes and bundled films into standard uniform flakes. The 75KW high-power national standard motor delivers sufficient power and strong load capacity, supporting 24-hour continuous heavy-duty operation and providing standard unified materials for subsequent washing and sorting processes.
3. Primary Friction Washer (22KW motor, 219mm main shaft, thickened friction blades): The core primary decontamination equipment. The 219mm thickened solid main shaft features high rigidity and non-deformation, matched with thickened wear-resistant friction blades. High-speed rotation drives materials to roll and rub violently. The 22KW high-torque motor provides sufficient power to quickly remove surface floating dust, slight oil stains and aging impurities from plastics, completing preliminary decontamination and purification, removing most shallow stains in advance and reducing the pressure of subsequent deep washing procedures.
4. Secondary Friction Washer (22KW motor, 219mm main shaft, thickened friction blades): The enhanced deep fine washing equipment, forming a double-stage linked washing system with the primary friction washer. Adopting the same thickened main shaft, wear-resistant blades and stable 22KW power, it conducts secondary high-intensity friction and kneading to deeply remove stubborn oil stains, colloid residues and adhered sediment in plastic gaps. It solves the problem of incomplete cleaning and residual stains of ordinary single friction washing equipment, greatly improving the cleanliness of plastic flakes and ensuring qualified finished product appearance.
5. 8-meter Large Rinsing Tank (3KW tooth shifting motor, 8*1.5*2.2m tank body, 325-type 7-meter bottom pushing spiral, 325-type U-shaped discharging spiral, 5.5KW*2 motors): The core sink-float sorting equipment of the crushing and washing line. The 8-meter extended large-capacity water storage tank features a long water washing path and sufficient sorting space, realizing accurate separation of light and heavy plastic materials. The 3KW tooth shifting motor drives uniform operation of shifting teeth to push materials to flow orderly and avoid accumulation. Equipped with two sets of 325-type spiral conveying mechanisms: the 7-meter bottom pushing spiral specially transports sinking wastes such as stones and metal heavy impurities, while the 325-type U-shaped spiral discharges clean floating materials. Two independent 5.5KW motors ensure clear division of labor, accurate sorting and smooth discharging, completely separating impurities from qualified plastic materials.
6. Floating Material Lifting Machine (4KW motor, 219mm rotary diameter, thickened spiral blades, 420*1500mm): Special conveying equipment for clean materials. The 219mm standard rotary diameter matched with thickened wear-resistant spiral blades ensures large conveying capacity, no jamming, no material adhesion and excellent wear resistance. Driven by a stable and energy-saving 4KW motor at a constant speed, it automatically and uniformly lifts and transports the sorted clean floating plastics from the rinsing tank to the dewatering process. Fully enclosed conveying ensures no material loss and no secondary pollution, realizing coherent process connection.
7. Horizontal Dryer (22KW motor, 630mm rotary diameter, thickened spiral blades, stainless steel screen, 3000*1000*2600mm): The terminal deep dewatering equipment of the crushing and washing line. The 630mm large-diameter rotary cavity, matched with thickened spiral conveying blades and precision stainless steel screen, is rust-proof, corrosion-resistant, water-permeable but material-impermeable with zero dewatering residue. The 22KW high-power motor provides sufficient centrifugal force to quickly strip surface moisture from cleaned materials, reducing the material moisture content to the standard range. It completely solves the problems of material moisture, adhesion and mildew, providing dry and clean raw materials for subsequent pelletizing and deep processing.
8. Air Separator (7.5KW motor): Fine impurity removal equipment via wind sorting. Based on the wind sorting principle, the 7.5KW motor delivers stable air supply to accurately screen and separate mixed paper scraps, film debris, light dust and fiber impurities from plastic flakes. It further purifies materials, improves finished product purity and ensures uniform and flawless appearance of cleaned plastic flakes.
9. National Standard Distribution Box (Star-Delta Starting): The core intelligent control system for the whole line. Adopting national standard pure copper electrical components, it features high protection level, stable operation, strong anti-interference and low failure rate. The star-delta starting mode effectively reduces starting current, lowers circuit load and protects motors and core accessories. It supports linked start-stop, intelligent speed regulation and multiple safety protections including overload and phase loss for the whole line, with simple operation, safety, durability and convenient maintenance.

Core Product Features

1.Heavy-Duty High-Yield Stability: Equipped with 25mm thick steel plate crushing host and 75KW high-power driving, supported by double-stage friction washing, it delivers strong crushing and washing capacity, suitable for large-scale continuous mass production with higher output than small and medium-sized washing equipment.

2. Double-Stage Deep Decontamination: Dual 22KW high-speed friction units operate in linkage to strip stubborn oil stains and sediment impurities layer by layer, achieving thorough decontamination without residual stains and higher finished product cleanliness than ordinary equipment.
3. Precise Sink-Float Sorting: The 8-meter extended rinsing tank and dual-spiral sorting structure realize thorough separation of light and heavy materials, with automatic discharge of sinking impurities, effectively preventing impurities from mixing into finished products and improving material purity.
4. Fully Automatic Closed-Loop Operation: The whole process from automatic feeding, crushing, friction washing, sorting, lifting, dewatering to air separation impurity removal is fully automatically linked, with minimal manual intervention, high production efficiency and zero material waste.
5. Wear-Resistant, Durable & Low Failure Rate: Equipped with thickened blades, thickened main shafts, stainless steel screens and national standard electric control system, all core accessories are wear-resistant, impact-resistant and corrosion-resistant, suitable for long-term production of complex mixed materials with extremely low operation and maintenance costs.
6. Energy-Saving, Safe & Stable Production: Star-delta starting reduces energy consumption and circuit loss, with low operation noise, small vibration and stable load, supporting 24-hour uninterrupted continuous operation.

Working Process

Waste plastics are fed uniformly via the 1.5KW automatic conveyor belt → Evenly crushed into standard flakes by the 75KW heavy-duty crusher → Materials successively enter the primary and secondary 22KW high-speed friction washers for double-layer deep decontamination and impurity removal → Delivered to the 8-meter extended sink-float rinsing tank, light and heavy materials are separated by tooth shifting agitation, with sinking impurities automatically discharged via dual 325-type spirals → Clean floating materials are conveyed and discharged by the 4KW floating material lifting machine → Enter the 22KW horizontal dryer for high-speed centrifugal deep dewatering and drying → The 7.5KW air separator removes light dust and debris impurities → High-cleanliness, dry and impurity-free premium plastic flakes are produced. The whole closed-loop automatic operation features coherent procedures, accurate sorting and thorough decontamination.

Application Fields

The 1000-type crushing and washing line is widely used in various waste plastic recycling fields, professionally processing PP/PE greenhouse films, packaging films, waste woven bags, plastic pipes, industrial plastic scraps and mixed-color plastics. The high-cleanliness plastic flakes after washing and purification can be directly used for plastic pelletizing, injection molding, pipe production, plastic modification, packaging product reproduction and other scenarios, suitable for large and medium-sized environmental recycling plants and plastic recycling enterprises for large-scale production.

FAQ

crushing and washing lineQ1: Can the 1000-type  clean waste woven bags and films with heavy oil stains and sediment?

A: Yes, it can achieve thorough cleaning. This 1000-type crushing and washing line is equipped with dual-stage 22KW high-speed friction washing units. Thickened blades perform high-intensity kneading and friction to deeply strip stubborn oil stains, colloid and deep sediment on plastic surfaces. Combined with the precise sorting of the 8-meter extended sink-float rinsing tank for multiple purification, it is specially designed for heavily polluted mixed plastic materials, with decontamination effect far exceeding ordinary single washing equipment.

Q2: Does the cleaned material have high moisture content and can it be directly used for pelletizing?

A: Extremely low moisture content, directly applicable for deep pelletizing processing. Equipped with a 22KW high-power horizontal dryer, the large-diameter centrifugal cavity and precision stainless steel screen deliver strong and uniform dewatering force. Matched with the rear air separator for air-drying and dehumidification, the material dryness fully meets standards without secondary sun drying, enabling direct connection to pelletizing production lines for mass production.

Call to Action

To obtain the accurate hourly output, power consumption parameters, exclusive cleaning process for heavily polluted materials and landing quotation of the crushing and washing line, welcome free professional technical consultation! WhatsApp/WeChat: +86 15092868822 ｜ Email: [email protected]