125 Type Woven Bag Granulator – High Efficiency, Wear Resistance, Compliance & Standardization, Suitable for Various Waste Woven Bag Recycling Granulation

Author: Engineer Wang (Senior Engineer of Plastic Recycling Equipment, with 12 years of experience in R&D of woven bag recycling and granulation equipment, who has led the technical upgrading of various special woven bag granulation equipment, is familiar with PPWR regulations and domestic waste plastic processing pollution prevention and control regulations, and proficient in the whole process process optimization of woven bag granulation) | Third-Party Certification: Passed CMA/CNAS authoritative testing, fully compliant with EU PPWR regulations, ensuring production compliance and worry-free export.

The 125 Type Woven Bag Granulator is a small and medium-sized core equipment specially designed for the recycling of various waste woven bags. The whole set of configuration is complete and ready to use out of the box. It can efficiently process various woven bags such as waste cement bags, chemical fertilizer bags, feed bags and woven bag leftover materials, and quickly convert them into recyclable recycled granules. It not only efficiently solves the problem of woven bag recycling and responds to environmental protection policies, but also creates stable and considerable economic benefits for users, making it a cost-effective, easy-to-operate and easy-to-implement preferred equipment in the woven bag recycling field.

Woven Bag Granulator

In the past 12 years of practice, I have contacted a large number of woven bag recycling users. Whether it is small and medium-sized recycling enterprises or individual practitioners, everyone’s core pain points are concentrated: woven bags have many impurities and strong toughness, ordinary granulators are easy to wear and have low processing efficiency, and the compliance of recycled granules is difficult to meet the standards, affecting sales; at the same time, they are worried about complex equipment operation, high energy consumption and high later maintenance costs. The 125 Type Woven Bag Granulator accurately solves these pain points. All configurations are in line with the actual needs of woven bag granulation, balancing high efficiency, wear resistance, energy saving and compliance. It is simple to operate, no professional technical reserves are needed, and both small and medium-sized enterprises and individual recyclers can put into production and get results quickly.

Core Product Features

• Suitable for Woven Bags, High-Efficiency Granulation, Quick Effect After Production: Specially designed for waste woven bag recycling, matched with a 37KW powerful motor and 225-type hard tooth surface low-noise reducer, it has sufficient power and stable operation, can easily cope with the strong toughness of woven bags, and quickly process the crushed woven bag materials. Compared with ordinary granulators, the processing efficiency of woven bags is increased by more than 30%, no frequent shutdown and cleaning of impurities are needed, ensuring continuous production, greatly improving the woven bag recycling conversion rate, allowing users to recover funds quickly, and truly realizing “turning waste into treasure”.
• Wear-Resistant and Durable, Convenient Maintenance, Reducing Later Costs: The core components 125*2800mm screw and 159*2800mm barrel are all professionally nitrided, with high hardness and extremely strong wear resistance, which can withstand the wear of slight impurities such as sediment and fibers mixed in woven bags, effectively extending the service life of components and reducing the frequency of vulnerable parts replacement; the replacement process of vulnerable parts is simple, no professional tools and technicians are needed, and users can operate by themselves, greatly reducing equipment maintenance costs and shutdown losses, and more worry-free for long-term use.
• Energy Saving and Consumption Reduction, Controllable Cost, Improving Profit Space: Equipped with 60KW electromagnetic heating + 1 set of heating coil, it has high heating efficiency and fast heating speed, saving more than 20% energy compared with traditional resistance heating. Long-term use can save a lot of electricity expenses, which is also one of the core advantages most concerned by many woven bag recycling users; the distribution box adopts national standard electrical frequency converter, which can flexibly adjust the speed according to the processing capacity of woven bag materials, avoid energy waste, directly reduce the unit recycled granule production cost, and further improve the user’s profit space.
• Complete Configuration, Simple Operation, Quick Start for Novices: The whole set of equipment includes woven bag granulatormain machine, 360-type screen changer, stainless steel water tank, 180-type alloy roller granulator, stainless steel silo and distribution box. It can be directly put into production after unpacking and commissioning, no additional auxiliary equipment needs to be purchased, saving users the trouble of matching equipment; the operation process is simple and easy to understand, and novices can operate independently after 1-2 hours of simple training, no professional technical reserves are needed, truly achieving “quick start and easy operation”.
• Excellent Material, Pollution-Proof and Durable, Ensuring Granule Quality: The stainless steel water tank and 201 stainless steel silo are corrosion-resistant and easy to clean, which can effectively avoid the pollution of recycled woven bag granules, ensure the purity and quality of granules, improve the added value of recycled granules, make the finished products more favored by downstream enterprises, and further expand sales channels.

Technical Parameters

Application Fields

The 125 Type Woven Bag Granulator has strong adaptability, specially designed for various waste woven bag recycling scenarios, no complex transformation is needed, and it is widely used in various small and medium-sized recycling enterprises and individual practitioners, covering the whole scenario of woven bag recycling. The core application fields are as follows, facilitating users to find the right one:

Woven Bag Granulator

• Professional Woven Bag Recycling Enterprises: Specialized in processing various woven bags such as waste cement bags, chemical fertilizer bags, feed bags and chemical raw material bags, efficiently converting them into high-quality recycled granules, realizing woven bag resource recycling, complying with the national circular economy policy, and creating stable economic benefits for enterprises, helping enterprises expand production scale. The annual processing capacity of waste woven bags can reach thousands of tons, with considerable output value.
• Individual Recyclers: The equipment has moderate investment, simple operation and small floor space. No professional technicians and large area are needed, which is very suitable for individual practitioners to carry out woven bag recycling granulation business, with low investment and high return, quickly starting a business path without bearing excessive risks, especially suitable for individual practitioners around towns and industrial parks.
• Auxiliary Workshops of Chemical/Building Materials/Agricultural Materials Enterprises: Process woven bag packaging leftover materials and waste woven bag packaging generated in enterprise production, realize waste recycling and reuse, greatly reduce raw material procurement costs, reduce waste, improve enterprise core competitiveness, and respond to environmental protection policies to achieve green production.
• Recycled Granule Processing Factories: Relying on the high-efficiency processing advantages of the woven bag granulator, specially process recycled woven bag granules, sell them to downstream plastic processing enterprises for the production of woven bags, packaging films, pipes and other products, and at the same time rely on the compliance advantage to expand export business and widen profit channels.
• Municipal Environmental Protection Recycling Points: Efficiently process waste woven bags sorted out in urban garbage classification, effectively solve the problem of woven bag pollution, realize a win-win situation of environmental governance and resource recycling, fully comply with domestic environmental protection policy requirements, help the implementation of environmental protection work, and promote the recycling of renewable resources.

Working Process

The 125 Type Woven Bag Granulator adopts an integrated design with a concise and efficient process and a high degree of automation throughout, adapting to the characteristics of strong toughness and many impurities of woven bag materials, requiring little manual intervention and greatly saving labor costs. The specific process is clear and easy to understand, and novices can quickly master it, fully meeting the practical needs of woven bag granulation:

1. Woven Bag Pretreatment: Simply crush and sort the waste woven bags, remove impurities such as sediment, metal and fibers (can be used with a plastic crusher). No complex cleaning is needed, simplifying operation steps, reducing labor costs, and at the same time reducing the wear of impurities on the equipment and improving the quality of recycled granules.
2. Automatic Feeding: Send the pretreated woven bag materials into the feed inlet of the woven bag granulatormain machine, and stably transport them into the barrel through the screw. The feeding speed can be flexibly adjusted through the frequency converter, effectively avoiding feeding blockage, ensuring production continuity, and no manual on-duty feeding is needed.
3. Heating and Plasticizing: Start the 60KW electromagnetic heating and heating coil, heat the barrel in sections to 150-230℃ (suitable for PP and PE materials of woven bags), and the screw rotates at high speed to fully melt and plasticize the woven bag materials. At the same time, filter residual impurities through the screen changer to further ensure the purity of recycled granules and avoid impurities affecting the granule quality.
4. Extrusion and Granulation: The plasticized molten plastic is extruded through the die head to form uniform plastic strips. After being quickly cooled and shaped by the stainless steel water tank, it is sent to the 180-type alloy roller granulator, and uniform granules are cut out through frequency conversion speed regulation, which can flexibly adjust the granule size according to downstream needs, adapting to different processing purposes.
5. Cooling and Drying: After the cut recycled granules are cooled by the water tank, they are automatically transported to the stainless steel silo, and quickly air-dried by the fan to remove the moisture on the surface of the granules, ensuring that the granules are dry and free of agglomeration, and can directly enter the packaging link without additional drying treatment.
6. Finished Product Collection: The dried recycled woven bag granules can be directly taken out from the silo, packaged and put into storage for secondary processing or direct sale, realizing a closed-loop whole process of “woven bag pretreatment – granulation – finished product”, which is efficient and convenient, and greatly improves production efficiency.

Frequently Asked Questions (FAQ)

• Woven Bag GranulatorQ: Can the 125 Type handle all types of woven bags? A: It can handle various waste woven bags made of PP and PE, including cement bags, chemical fertilizer bags, feed bags, chemical raw material bags, special woven bags for flood control, etc. No complex sorting is needed, it is suitable for most woven bag recycling scenarios, and meets the core needs of small and medium-sized users; only simple sorting is needed to remove woven bags contaminated by hazardous chemicals.
• Q: Is the equipment operation difficult? Can novices start quickly? A: The operation is very simple. The equipment is equipped with a detailed operation manual and video tutorial, and you can get a free technical white paper. Novices can operate independently after 1-2 hours of simple training; the distribution box adopts national standard electrical appliances, with a simple and easy-to-understand operation interface, no professional technical reserves are needed, and no complex operation steps are required throughout.
• Q: Is the energy consumption high during equipment operation? How much space is needed? A: The equipment adopts electromagnetic heating and frequency conversion speed regulation design, which saves more than 20% energy compared with similar woven bag granulators. The energy consumption per ton of granules is ≤85 degrees, and a lot of electricity bills can be saved in long-term use; the overall equipment covers only 8-10 square meters, which can be flexibly placed in small workshops and warehouses, with low investment threshold, suitable for small and medium-sized users and individual practitioners.
• Q: What are the vulnerable parts of the equipment, and are they easy to replace? A: The core vulnerable parts include screws, barrels, cutters and screen changer meshes, all of which are made of high-wear-resistant materials with long service life and reduced replacement frequency; vulnerable parts can be directly purchased from the manufacturer, the replacement process is simple, no professional tools and technicians are needed, and users can replace them by themselves without affecting production progress, with low later maintenance costs.

Call to Action (CTA)

If you are laying out a waste woven bag recycling project and looking for an efficient, wear-resistant, compliant and easy-to-operate woven bag granulator, the 125 Type Woven Bag Granulator is definitely your first choice! As a technical expert with 12 years of experience in the industry, I will provide you with one-on-one professional services, accurately match your production needs, and escort you throughout the process from equipment selection, process optimization to production guidance, helping you put into production quickly and improve profits.

✅ Free Consultation: Senior engineers answer all your questions about equipment configuration, investment budget, woven bag granulation process, etc. one-on-one, helping you avoid industry pitfalls.

✅ Contact Information: WhatsApp/WeChat: +86 15092868822