125 Type Ton Bag Granulator – High Efficiency, Wear Resistance, Compliance & Standardization, Suitable for Ton Bag Waste Plastic Recycling Granulation

Author: Engineer Zhang (Senior Engineer of Plastic Recycling Equipment, with 10 years of experience in R&D of ton bag recycling and granulation equipment, who has led the technical upgrading of various special ton bag granulation equipment, and is familiar with PPWR regulations and industry testing standards) | Third-Party Certification: Passed CMA/CNAS authoritative testing, fully compliant with EU PPWR regulations, able to provide formal test reports to ensure export compliance.

The 125 Type Ton Bag Granulator is a small and medium-sized core equipment specially designed for ton bag waste plastic recycling. The whole set of configuration is in place in one step, no additional matching is needed. It can efficiently process materials such as waste ton bags and ton bag leftover materials, and quickly convert them into recyclable recycled granules. It can not only efficiently solve the problem of ton bag recycling and respond to national environmental protection policies, but also create stable and considerable economic benefits for users, making it a cost-effective, easy-to-operate and easy-to-start preferred equipment in the ton bag recycling field.

Ton Bag Granulator

In the past 10 years of practice, I have contacted a large number of ton bag recycling users, and deeply understand everyone’s core pain points: ton bag materials are large in volume, and there are many impurities after crushing. Ordinary granulators either have insufficient power and low processing efficiency, or are easy to wear and have high maintenance costs, and the compliance of recycled granules is difficult to meet the standards, affecting sales. The 125 Type Ton Bag Granulator accurately solves these pain points. All configurations are in line with the actual needs of ton bag granulation, balancing high efficiency, wear resistance and compliance, and simple operation. Small and medium-sized enterprises and individual recyclers can put into production and get results quickly without professional technology.

Core Product Features

• Suitable for Ton Bags, High-Efficiency Granulation, Quick Effect After Production: Specially designed for ton bag waste plastic recycling, matched with a 37KW powerful motor and 225-type hard tooth surface low-noise reducer, it has sufficient power and stable operation, and can quickly process the crushed ton bag materials. Compared with ordinary granulators, the processing efficiency of ton bag materials is increased by 30%, no frequent shutdown and cleaning are needed, ensuring continuous production, greatly improving the ton bag recycling conversion rate, and allowing users to recover funds quickly.
• Wear-Resistant and Durable, Convenient Maintenance, Reducing Later Costs: The core components 125*2800mm screw and 159*2800mm barrel are all professionally nitrided, with high hardness and extremely strong wear resistance, which can withstand the wear of slight impurities mixed in ton bag materials and effectively extend the service life of components; the replacement process of vulnerable parts is simple, no professional tools and technicians are needed, and users can operate by themselves, greatly reducing equipment maintenance costs and shutdown losses.
• Energy Saving and Consumption Reduction, Controllable Cost, Improving Profit Space: Equipped with 60KW electromagnetic heating + 1 set of heating coil, it has high heating efficiency and fast heating speed, saving more than 20% energy compared with traditional resistance heating, and can save a lot of electricity expenses in long-term use; the distribution box adopts national standard electrical frequency converter, which can flexibly adjust the speed according to the ton bag material processing capacity, avoid energy waste, directly reduce the unit recycled granule production cost, and improve the user’s profit space.
• Compliant and Up to Standard, Expanding Sales Channels, Worry-Free Export: The recycled granules produced by the equipment have passed CMA/CNAS third-party authoritative testing, and all indicators meet domestic industry standards and are fully in line with EU PPWR regulations (the newly implemented basic recyclability requirements). They can be directly used for plastic secondary processing or smoothly exported overseas, completely solving the core problem of “difficulty in compliance and narrow sales channels” of ton bag recycled granules.
• Complete Configuration, Simple Operation, Quick Start for Novices: The whole set of equipment includes ton bag granulatormain machine, 360-type screen changer, stainless steel water tank, 180-type alloy roller granulator, stainless steel silo and distribution box. It can be directly put into production after unpacking and commissioning, no additional auxiliary equipment needs to be purchased; the operation process is simple and easy to understand, and novices can operate independently after 1-2 hours of simple training without professional technical reserves.

Technical Parameters

Application Fields

The 125 Type Ton Bag Granulator has strong adaptability, specially designed for ton bag waste plastic recycling scenarios, no complex transformation is needed, and it is widely used in various small and medium-sized recycling enterprises and individual practitioners. The core application fields are as follows, facilitating users to find the right one:

• Ton Bag Recycling Enterprises: Specialized in processing materials such as waste ton bags, ton bags and container bags, efficiently converting them into high-quality recycled granules, realizing ton bag resource recycling, complying with the national circular economy policy, and creating stable economic benefits for enterprises, helping enterprises expand production scale.
• Individual Recyclers: The equipment has moderate investment, simple operation and small floor space. No professional technicians and large area are needed, which is very suitable for individual practitioners to carry out ton bag recycling granulation business, with low investment and high return, quickly starting a business path without bearing excessive risks.
• Chemical/Building Materials Enterprise Auxiliary Workshops: Process ton bag packaging leftover materials and waste ton bags generated in enterprise production, realize waste recycling and reuse, greatly reduce enterprise raw material procurement costs, reduce waste, and improve enterprise core competitiveness.
• Recycled Granule Processing Factories: Relying on the high-efficiency processing advantages of the ton bag granulator, specially process ton bag recycled granules, sell them to downstream plastic processing enterprises, and at the same time rely on the compliance advantage to expand export business and widen profit channels.
• Municipal Environmental Protection Recycling Points: Efficiently process waste ton bags sorted out in urban garbage classification, effectively solve the problem of ton bag pollution, realize a win-win situation of environmental governance and resource recycling, fully comply with domestic environmental protection policy requirements, and help the implementation of environmental protection work.

Working Process

The 125 Type Ton Bag Granulator adopts an integrated design with a concise and efficient process and a high degree of automation throughout, adapting to the characteristics of ton bag material processing, requiring little manual intervention and greatly saving labor costs. The specific process is clear and easy to understand, and novices can quickly master it:

1. Ton Bag Pretreatment: Simply crush and sort the waste ton bags, remove impurities such as sediment and metal (can be used with a plastic crusher). No complex cleaning is needed, simplifying operation steps, reducing labor costs and improving processing efficiency.
2. Automatic Feeding: Send the pretreated ton bag materials into the feed inlet of the ton bag granulatormain machine, and stably transport them into the barrel through the screw. The feeding speed can be flexibly adjusted through the frequency converter, effectively avoiding feeding blockage and ensuring production continuity.
3. Heating and Plasticizing: Start the 60KW electromagnetic heating and heating coil, heat the barrel in sections to 150-230℃ (suitable for ton bag PP and PE plastic materials), and the screw rotates at high speed to fully melt and plasticize the ton bag materials. At the same time, filter impurities through the screen changer to ensure the purity of recycled granules.
4. Extrusion and Granulation: The plasticized molten plastic is extruded through the die head to form uniform plastic strips. After being quickly cooled and shaped by the stainless steel water tank, it is sent to the 180-type alloy roller granulator, and uniform granules are cut out through frequency conversion speed regulation to meet different use requirements.
5. Cooling and Drying: After the cut recycled granules are cooled by the water tank, they are automatically transported to the stainless steel silo, and quickly air-dried by the fan to remove the moisture on the surface of the granules, ensuring that the granules are dry and free of agglomeration, and can directly enter the packaging link.
6. Finished Product Collection: The dried ton bag recycled granules can be directly taken out from the silo, packaged and put into storage for secondary processing or direct sale, realizing a closed-loop whole process of “ton bag pretreatment – granulation – finished product”, which is efficient and convenient.
   

   Ton Bag Granulator

Frequently Asked Questions (FAQ)

• Ton Bag GranulatorQ: Can the 125 Type handle all types of ton bags? A: It can handle various waste ton bags, container bags and ton bag leftover materials made of PP and PE, covering common ton bags used in industries such as chemical industry, building materials, grain and feed. No complex sorting is needed, it is suitable for most ton bag recycling scenarios, and meets the core needs of small and medium-sized users.
• Q: Is the equipment operation difficult? Can novices start quickly? A: The operation is very simple. The equipment is equipped with a detailed operation manual and video tutorial, and you can get a free technical white paper. Novices can operate independently after 1-2 hours of simple training; the distribution box adopts national standard electrical appliances, with a simple and easy-to-understand operation interface, no professional technical reserves are needed.
• Q: Can the produced ton bag recycled granules be exported? Is the compliance guaranteed? A: Yes, they can be exported. The equipment has passed CMA/CNAS third-party authoritative certification, and the produced recycled granules are fully in line with EU PPWR regulations. Formal test reports and compliance certificates can be provided to meet the standards of exporting to the EU and other countries and regions, ensuring worry-free export.
• Q: Is the energy consumption high during equipment operation? How much space is needed? A: The equipment adopts electromagnetic heating and frequency conversion speed regulation design, which saves more than 20% energy compared with similar ton bag granulators. The energy consumption per ton of granules is ≤85 degrees, and a lot of electricity bills can be saved in long-term use; the overall equipment covers only 8-10 square meters, which can be flexibly placed in small workshops and warehouses, with low investment threshold.
• Q: What are the vulnerable parts of the equipment, and are they easy to replace? A: The core vulnerable parts include screws, barrels, cutters and screen changer meshes, all of which are made of high-wear-resistant materials with long service life and reduced replacement frequency; vulnerable parts can be directly purchased from the manufacturer, the replacement process is simple, no professional tools and technicians are needed, and users can replace them by themselves without affecting production progress.

Call to Action (CTA)

If you are laying out a ton bag waste plastic recycling project and looking for an efficient, wear-resistant, compliant and easy-to-operate ton bag granulator, the 125 Type Ton Bag Granulator is definitely your first choice! As a technical expert with 10 years of experience in the industry, I will provide you with one-on-one professional services, accurately match your production needs, and help you put into production quickly and improve profits.

✅ Free Consultation: Senior engineers answer all your questions about equipment configuration, investment budget, ton bag granulation process, etc. one-on-one;

✅ Contact Information: WhatsApp/WeChat: +86 15092868822