TL Special Film Double Roller Shredder – Anti‑tangling Shredding Equipment for Ton Bags, Woven Bags and Waste Paper Soft Materials
Tenlong TL Special Film Double Roller Shredder is a customized shredding model for soft film materials in the TL series. Different from universal dual‑shaft shredders on the market, it is independently developed for highly tangled materials such as PE agricultural film, packaging film, ton bags, PP woven bags and various waste paper. Equipped with a professional anti‑tangling roller tooth structure and an 80 RPM constant‑speed medium‑speed shear shredding mode, its power range covers 30kW–75kW full gradient. It serves as the standard front coarse crushing host for film recycling granulation plants, waste paper baling plants and ton bag washing lines, fully adapting to production scenarios from small workshops to large‑scale renewable resource factories.
- Full Gradient Model Parameter Table, Precisely Matching Daily Soft Material Processing Capacity
The full series of Double Roller Shredder is standardly equipped with DC53 four‑edge anti‑tangling cutter groups, Z‑type anti‑blocking screen mesh, external sealed oil‑filling bearing seats and Siemens PLC electric control system. Designed by cavity width, rotor length and installed power, it adapts to a daily soft material processing capacity of 3–20 tons. Detailed model parameters are as follows:
| Model | Rotor Length | Installed Power | Crushing Cavity Width | Moving Cutter Groups | Machine Weight | Daily Processing Capacity | Applicable Scenarios |
| TL3280 Entry Model | 3280mm Standard Rotor | 30kW | 800mm Conventional Cavity | 46 Groups Standard Cutters | 3.2t Compact Body | 3–6 tons/day | Small film workshops, miniature woven bag processing plants |
| TL40100 General Main Model | 4100mm Extended Rotor | 45kW | 1000mm Widened Cavity | 62 Groups Staggered Cutters | 5.8t Standard Body | 6–10 tons/day | Small and medium film recycling plants, conventional ton bag washing lines |
| TL40120 Medium & Large Model | 4100mm Extended Rotor | 55kW Increased Power | 1200mm Enlarged Cavity | 71 Groups Dense Cutters | 7.5t Heavy‑duty Body | 10–15 tons/day | Large‑scale recycling plants, large paper‑plastic separation factories |
| TL40150 High‑capacity Heavy‑duty Model | 4100mm Extended Rotor | 75kW Top Power | 1500mm Ultra‑wide Cavity | 82 Groups Ultra‑dense Cutters | 9.2t Super Large Body | Above 15 tons/day | Film pyrolysis bases, large granulation plants, bulk ton bag processing |
- DC53 Four‑edge Anti‑tangling Cutter Group, Solving Soft Material Winding Pain Points
Full Anti‑winding & Anti‑shaft‑wrapping Structure: The two cutter rollers rotate reversely and mesh alternately for shearing. The special staggered tooth design completely avoids long PE film, plastic wires and woven bag strips winding around the shaft, solving the frequent shutdown and disassembly problems of ordinary single‑shaft and general dual‑shaft shredders. The DC53 quenched alloy steel moving cutters feature four reversible cutting edges. After single‑side wear, the cutter body can be flipped for reuse, extending the service life more than 4 times compared with ordinary carbon steel blades and reducing replacement frequency effectively.
Adjustable Cutter Gap & Wear Resistance Customization: External precision adjustable knobs control the gap between moving and fixed cutters. Small gaps produce uniform fine film particles for granulation; large gaps improve feeding and shredding efficiency for thick ton bags and bundled woven bags. For field waste film mixed with sediment, customized hardfacing wear‑resistant layers can be welded on cutter surfaces to enhance sand and stone abrasion resistance for harsh working conditions.
Z‑type Three‑dimensional Anti‑blocking Screen System: Abandons traditional flat screens prone to mesh clogging. The exclusive Z‑type bent screen reduces falling resistance for lightweight soft materials, completely preventing film adhesion and mesh blockage. The standard 240mm aperture can be customized from 100mm to 300mm to match downstream granulation and washing particle size requirements. The snap‑on quick‑disassembly screen door allows single‑person rapid cleaning and screen replacement, greatly improving maintenance efficiency.
- Long‑term Sealed Transmission, Reducing Bearing Failure Rate
Dual‑side Hardened Gear Heavy‑duty Reducer: Independent hardened gearboxes on both sides output stable low‑speed high‑torque shear force. The gears resist tooth breaking under instantaneous impact loads from bulky bundled films. The machine runs stably with low noise and slight vibration, supporting 24‑hour continuous industrial production without transmission failure.
External Sealed Oil‑filling Bearing Seat: Bearings are externally installed far from the shredding cavity to isolate fine film dust and sewage invasion. Multi‑layer composite dustproof sealing sleeves are equipped at shaft ends, with fixed timed grease filling ports reserved. Regular lubrication effectively prevents dust penetration, doubling the bearing overhaul cycle and eliminating shaft locking shutdowns caused by fine dust abrasion.
- Siemens PLC Intelligent Safety Electric Control System
The Double Roller Shredder is equipped with a complete Siemens PLC control cabinet and original Schneider electrical components, adapting to humid and high‑dust workshop environments. It supports one‑key switching between manual jog maintenance and automatic continuous shredding modes. The system monitors motor load current in real time, automatically reversing to discharge blockages when bulk tangled film jams occur, and triggers sound‑light alarm shutdown after repeated failures. It also enters idle sleep mode to save power when no material is available.
Equipped with limit power‑off protection for maintenance doors and hopper flip covers, the main shaft and transmission system are forcibly locked when opened. With CE industrial safety certification, it fully meets safety production audit standards for recycled plastic factories.
- Applicable Materials & Customer Scenarios
Plastic Soft Materials: PE agricultural greenhouse film, packaging stretch film, food inner film, PP woven bags, ton bulk bags, non‑woven fabrics, bubble cushion film, bundled plastic soft film.
Paper Materials: Waste newspapers, industrial carton edges, paper mill waste scraps, paper‑plastic separation waste paper.
Target Customers: Film granulation processing plants, ton bag washing and crushing lines, waste paper baling stations, paper‑plastic separation recycling factories, packaging waste centralized treatment workshops.
Contact: WhatsApp/Phone: +86 15092868822 ｜ Email: [email protected]
