TL Series Powerful Crusher | High-Durability Crushing & Recycling Machine for Soft & Hard Plastics

Published: 22 6 月, 2026

Working conditions in the plastic recycling industry have grown increasingly complex, featuring regular processing of mixed soft-hard waste, high-temperature melt-prone plastics and large batches of sprues & trimmings. Ordinary plastic crushers suffer from five prominent pain points: easily worn cutters, melted material adhesion under high heat, complicated disassembly & maintenance, excessive noise and inadequate safety protection.

Tenlong TL Series Powerful Crushers feature targeted structural optimization of the complete machine, with optional dual cutter types, water cooling temperature control, soundproof sealing and full-coverage multi-layer safety protection. Three models are available: standard version, TL50 Automatic Model and top-tier fully automatic TL70 Model. These high-durability plastic crushing and recycling machines fit all full-process injection molding and pelletizing scenarios and fully comply with environmental and work safety production standards for domestic and overseas factories.

1. Dual Cutter Options for Full-Range Plastic Crushing Compatibility

The TL Powerful Crusher is equipped with two dedicated rotor designs: claw cutters and flat cutters, switchable on one machine to process all soft and hard plastic raw materials.

Claw cutters deliver powerful impact crushing for thick-wall rigid plastic parts, large sprue blocks and thick ABS home appliance shells, boasting high crushing efficiency and strong material grabbing capacity.
Flat cutters perform precise fine cutting for films, thin workpieces and soft plastic trimmings, producing evenly sized output granules with minimal dust.

They support nearly all common industrial plastic materials including PP, PE, ABS, PET and EPS.

All cutters adopt an extensible adjustable structure, factory-fitted with imported SKD11 alloy steel reinforced via deep quenching to boost hardness and toughness. Blades can be reground multiple times for repeated use without frequent full-set replacement, drastically slashing cutter consumable costs. The service life of the complete cutter set far exceeds ordinary carbon steel blade crushers available on the market.

2. User-Friendly Disassembly & Maintenance Design, Cutting Downtime & Labor Costs

Tailored to frontline factory operation demands, the entire maintenance structure is fully optimized: the feeding hopper and crushing chamber screen plate can be disassembled and replaced in extremely simple steps without professional fixtures or complex tools. Ordinary factory operators can single-handedly complete screen replacement and chamber cleaning rapidly, sharply cutting maintenance downtime without disrupting main production crushing throughput.

Models feature differentiated supporting structures by specification:

Small standard TL models come standard with universal casters for flexible movement and station switching in workshops, suitable for rotational waste processing across multiple zones.
Large industrial automatic versions are fitted with adjustable shock-absorbing foot pads to stabilize the machine body without shaking during high-speed crushing, delivering outstanding overall operating balance and superior stability under long-term heavy-load operation.

3. Water Cooling Temperature Control System to Eliminate Melting, Caking & Machine Blockages

Large automatic models TL50 and TL70 come standard with an independent closed cooling water circulation system. Continuous circulating water dissipates massive friction heat generated by high-speed cutting inside the crushing chamber, fundamentally preventing soft plastics like PE and PP from softening, melting, caking and sticking to cutter assemblies and the chamber wall.

Even under sweltering summer temperatures or 24-hour full-capacity continuous mass production, smooth feeding without blockages is maintained, stabilizing crushing output and consistent granule quality to suit year-round non-stop recycling processing.

4. Heavy-Duty Machine Body & Soundproof Sealing Craftsmanship for Hassle-Free EIA Compliance

The integrated thickened steel machine body is reinforced via full welding for exceptional structural rigidity. Long-term high-load crushing of rigid plastics and large agglomerated blocks will not cause body deformation or weld cracking, sustaining stable mechanical performance against abrasion and impact from hard materials.

Internally fitted heavy-duty bearings and double-layer sealed oil retainers isolate lubricant leakage from the chamber, ensuring zero oil contamination of crushed raw materials and high purity of recycled plastic pellets. Built-in dedicated sound insulation partitions paired with dual shock absorption structures and fully enclosed casing drastically reduce operating noise, easily passing domestic and EU workshop environmental noise testing standards.

5. Multi-Layer Safety Protection System for Full-Process Safe Production

The main motor features intelligent overload protection: the machine automatically cuts power and shuts down upon material blockages or excess load to avoid motor burnout.
Interlocked power protection system: all machine power is forcibly cut off when the cover is opened for inspection or cleaning, eliminating live maintenance risks.
Independent cutter cleaning safety lock: equipment start-stop authority is locked during manual cutter chamber cleaning and blade grinding, completely eradicating accidental startup hazards.
All electrical components of the complete machine are sourced from top international brands for stable, durable electric control circuits with extremely low circuit failure rates.

6. Gradated Model Classification with Multiple Automation Levels

The full product line is split into three automation tiers to match diverse production automation requirements:

Standard Small TL Models: Manually opened/closed hopper with universal casters, ideal for scattered sprue & trimming crushing in small workshops and miniature injection molding factories.
TL50 Semi-Automatic Series: Upgraded automatic hopper opening & closing function cuts massive manual labor for hopper operation.
Top-Tier Fully Automatic TL70 Series: Dual automatic configurations combining auto hopper opening/closing + auto screen opening/closing, connectable to assembly lines for fully automatic closed-loop operation, suited for large-scale ten-thousand-ton plastic recycling plants.
Powerful Crusher

7. Full Model Detailed Technical Parameters

Model	Matched Power	Standard Cutter Type	Machine Weight	Core Configurations	Standard Hourly Output
Standard TL300	7.5kw	Optional Claw / Flat Cutter	320kg	Universal casters + soundproof body + SKD11 cutters	250-350kg/h
Standard TL400	15kw	Optional Claw / Flat Cutter	680kg	Shock-absorbing foot pads + sealed bearings + safety interlocks	450-600kg/h
TL50 Semi-Automatic	22kw	Optional Claw / Flat Cutter	1150kg	Auto hopper + water cooling system + adjustable foot pads	750-900kg/h
TL70 Fully Automatic Top Version	30kw	Standard Heavy-Duty Claw Cutter	2100kg	Dual auto opening/closing + heavy-load water cooling + fully protected electric control	1100-1300kg/h

Application Scenarios

TL Series Powerful Crushers are widely applied in injection molding factories, plastic pelletizing plants, packaging recycling enterprises, home appliance shell recycling lines, daily plastic goods manufacturers and toy factories. Units can operate independently or be matched with washing machines, agglomerators and pelletizer sets to form complete plastic recycling production lines. Corresponding model specifications are available for small processing workshops up to ten-thousand-ton recycling bases.

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