Global Operation Cases Of TL Single Shaft Shredder | Operation Record Of Southeast Asia / Middle East / Europe Markets
Relying on V-type anti-winding rotor, heavy-duty high-torque drive and dust-proof wear-resistant fuselage technology, TenlongTL single shaft shredder has been put into operation in recycling plants worldwide. It solves four major production problems: humid material winding, sand abrasion, energy consumption & environmental assessment, limited site space, complying with EPR environmental standards of different countries. Four overseas real cases below show selection pain points, production data and operation effects, reflecting the global adaptability of plastic shredder.
Case 1: Large Agricultural Film & Woven Bag Recycling Line, Binh Duong Vietnam (TL1200 Model)
A large recycling enterprise in Binh Duong Vietnam focuses on recycling and pelletizing greenhouse film and fertilizer woven bags. The local rainy season lasts long, materials are fluffy, humid and easy to bond. Ordinary plastic shredder rotor is easy to wind materials, stop frequently due to blockage, failing to match subsequent pelletizing line capacity. The customer specially purchased Tenlong TL1200 single shaft shredder as dedicated pre-crushing equipment for the whole recycling line.
Equipped with 90kw high-power drive, V-type rotor runs at high torque low speed, whole roll wet agricultural film and compact bundled woven bags feed smoothly without winding and jamming. Thickened carbon steel fuselage adapts to 24-hour continuous operation under high temperature and high humidity climate in Vietnam. Matching automatic hydraulic feeding system reduces manual feeding labor. Actual hourly output reaches 7 tons qualified crushed materials, blockage shutdown frequency reduced by 80%. Modular cutter seat is easy to disassemble, ordinary workers can complete blade maintenance independently. The whole line passes Vietnam EPR environmental certification, becoming a local benchmark agricultural film recycling project.
Case 2: Industrial Rigid Plastic Disposal Project, Jeddah Saudi Arabia (TL1600 Dual-motor Heavy-duty Model)
Industrial zone in Jeddah Saudi Arabia conducts closed-loop disposal of waste air conditioner ABS shells, thick PVC drainage pipes and large nylon industrial parts. Materials feature high hardness and heavy weight, conventional shredders have insufficient shearing force and fast cutter wear. A local EPR-compliant recycling enterprise purchased top-config TL1600 dual-motor single shaft shredder. Two 75kw motors cooperate with heavy-duty hard-tooth reducer to output ultra-large shearing force, equipped with Φ580 thickened reinforced rotor and thickened alloy steel cutter group. Thick rigid industrial plastic can be shredded once without secondary sorting.
Under perennial dry and dusty climate in Middle East, fully enclosed reducer and external dust-proof structure block sand from entering machine core, supporting 24-hour stable operation all year round. Discharge standard particle size is 20mm, directly meeting feeding standard of local pelletizing plants. The equipment is included in Saudi local EPR recycling system, stable hourly output 10 tons rigid industrial plastic waste, lower operation cost than imported shredders.
Case 3: Small & Medium-sized Mixed Solid Waste Plant, Milan Italy (TL800 Standard Model)
A small recycling workshop in Milan Italy has limited plant space, local government strictly controls equipment energy consumption and running noise. It needs multi-functional compliant small plastic shredder for mixed crushing of film, waste paper, plastic pipes and wood. The workshop purchased Tenlong TL800 single shaft shredder, compact structure with small footprint, equipped with 37kw EU energy-saving single motor, energy consumption and noise up to standard, full CE safety and environmental certificate, passing local safety and environmental inspection at one time.
Self-developed V-type rotor has excellent anti-winding effect on soft film without material accumulation. Modular quick-dismantling cutter group allows new workers to replace blades independently without professional technicians. Daily stable output reaches 12 tons mixed waste, moderate purchase cost and short payback period, perfectly fitting lightweight compliant operation mode of European small recycling enterprises.
Case 4: Centralized Packaging Waste Disposal Center, Johor Malaysia (TL1400 Model)
A large municipal waste sorting center in Johor Malaysia is equipped with automatic closed-loop recycling line with various large-volume waste materials. The center purchased TL1400 single shaft shredder to centrally crush supermarket bundled plastic film, express woven bags, carton and wood pallet mixed municipal waste. Equipped with 110kw high-power drive and 1450mm widened feeding inlet, bundled waste can be fed directly without pre-cutting sorting. Integrated thickened carbon steel fuselage resists long-term impact and abrasion of mixed waste with ultra-low failure rate. The whole line needs few on-site workers, greatly reducing labor operation cost.
Global Customer Unified Advantages Summary
Full Working Condition Compatibility: Verified by long-term operation cases in rainy Southeast Asia, arid dusty Middle East, noise-controlled Europe; dust-proof, waterproof and anti-winding structure adapts to global working conditions.
One-stop Qualification Support: Complete CE certificate, material report and capacity document, fast approval for EPR environmental audit in various countries, helping overseas plants put into production quickly.
Low Operation & Maintenance Pressure: Modular easy-dismantling cutter group, plant operators can complete maintenance independently. Global overseas spare parts warehouse delivers wear parts fast to shorten maintenance downtime.
High Assembly Line Compatibility: Single shaft shredder connects cleaning tank, plastic pelletizer, agglomerator and dehydrator seamlessly. We provide one-stop design of complete plastic recycling assembly line.
Contact us for on-site workshop video, operation data and capacity test report for customized solution.
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