Published on: April 4, 2026 | Author: Mark Wilson, Senior Plastic Recycling Equipment Engineer | Technical Whitepaper: Industrial-Scale Woven Bag Shredding: Maximizing Throughput & Compliance
Large-scale recycling facilities, waste management companies, and industrial plants that process thousands of woven bags per day require a shredder capable of keeping up with high-volume demand while maintaining consistent quality and compliance. The WS-2200 Industrial High-Speed Woven Bag Shredder is engineered for maximum throughput, featuring a high-speed rotor, heavy-duty construction, and advanced automation—making it the ideal solution for large-scale woven bag recycling operations. This machine transforms bulky woven bags into uniform flakes at an unprecedented rate, enabling facilities to meet aggressive recycling targets and maximize revenue from recycled PP/PE materials.
Woven Bag Shredder
The WS-2200 directly addresses the core challenges of large-scale operations: low throughput, high downtime, and inconsistent flake quality. Its high-speed rotor (320-480 rpm) and powerful motor deliver an output capacity of 1300-2200 kg/h, processing up to 55 woven bags per hour. The advanced PLC control system with remote monitoring capabilities supports 24/7 operation, while the automatic lubrication system reduces maintenance downtime by 55%. Additionally, its compliance with PPWR, CE, and ISO standards ensures that large facilities can meet global environmental regulations and avoid costly penalties—critical for industrial operations in Europe, America, and global markets.
Core Features & Why It Matters
- High-Speed & High Throughput: Equipped with an 80 kW (107 HP) motor and high-speed rotor (320-480 rpm), the WS-2200 delivers an output capacity of 1300-2200 kg/h, processing up to 55 woven bags per hour—effectively solving the problem of low throughput in large-scale recycling facilities and helping you meet aggressive recycling targets.
- Advanced Automation & Remote Monitoring: The PLC control system with touchscreen interface and remote monitoring capabilities allows for 24/7 operation, reducing the need for on-site personnel. Automatic jam detection, reverse function, and an integrated lubrication system minimize downtime—maximizing operational efficiency and productivity.
- Heavy-Duty Durability: Built with 22mm thick carbon steel housing, a hardened steel rotor (HRC 62-65), and replaceable wear parts, the WS-2200 is designed for continuous, heavy-duty operation—ensuring over 10,000 hours of service before major maintenance is required—reducing long-term operational costs and minimizing downtime.
- Compliance & Quality Assurance: Fully compliant with PPWR (EC 2025/40), CE (EN 60204-1), and ISO 9001:2015, the WS-2200 meets global industrial and environmental standards. It also features a built-in quality control system to ensure consistent flake size for downstream granulation—guaranteeing high-quality recycled materials that meet manufacturer demands.
Woven Bag Shredder
Technical Specifications (Data Points)
| Parameter | Value |
| Motor Power | 80 kW (107 HP) |
| Rotor Diameter | 420 mm |
| Number of Blades | 12 (High-Speed Hardened Steel, Replaceable) |
| Screen Mesh Size | 10-65 mm (Adjustable) |
| Output Capacity | 1300-2200 kg/h |
| Voltage | 480V/60Hz (Customizable for 380V/50Hz) |
| Machine Weight | 8,800 kg |
FAQ (Featured Snippet Optimized)
- Q: How many woven bags can the WS-2200 process per hour?A:Up to 55 woven bags per hour, with an output capacity of 1300-2200 kg/h—making it ideal for large-scale recycling facilities processing high volumes of woven bags and meeting tight recycling targets.
- Q: Can the WS-2200 operate 24/7?A:Yes, its advanced PLC control system with remote monitoring and automatic lubrication allows for 24/7 continuous operation, minimizing downtime for large-scale operations that require round-the-clock processing.
- Q: What downstream processes is the WS-2200 compatible with?A:It is fully compatible with woven bag granulators, pelletizing lines, and extruders, as its adjustable flake size (10-65mm) ensures seamless integration into industrial recycling workflows.
- Q: How to ensure woven bag shredder compliance with PPWR for large facilities?A:Choose a shredder with PPWR certification (like the WS-2200), ensure consistent flake quality for downstream recycling, and maintain compliance documentation—all of which the WS-2200 supports to keep your facility compliant.
