Background: Mr. Duc, a 50-year-old primary school graduate with 16 years of plastic recycling experience, operates a medium-sized plastic recycling factory in Thu Dau Mot City, Binh Duong. His facility primarily processes LDPE film waste from local manufacturing plants (Binh Duong is a major industrial hub in Vietnam, with over 280 manufacturing companies) and agricultural greenhouses. LDPE film waste accounts for 24% of Binh Duong’s plastic waste, and Mr. Duc’s factory processes 5.5 tons of it daily. His old Plastic granulator was noisy and inefficient, leading to frequent complaints from nearby residents and limiting his ability to expand operations.
Plastic granulator
The Challenge
Mr. Duc faced three major challenges that threatened his factory’s operations and growth. First, his old LDPE Film Plastic granulator lacked noise reduction features, producing 97 dB of noise during operation—exceeding Binh Duong City’s local noise limit of 75 dB (for industrial areas). This led to frequent complaints from nearby residential areas and the risk of his factory being shut down by local authorities. Second, the machine struggled to handle thin LDPE films (common in Binh Duong’s manufacturing plants), causing feeding difficulties and a low output of 190 kg/h. Third, the granulator’s single-layer filter failed to remove small impurities from LDPE film waste, leading to 13% of the granules having defects. These defective granules could only be sold at VND 6,750/kg, limiting his profit margins. Mr. Duc needed a low-noise, efficient Plastic granulator that could handle thin LDPE films and comply with Binh Duong’s noise regulations.
The Solution
We customized a TL-120 Plastic granulator for Mr. Duc’s factory, optimized specifically for Binh Duong’s LDPE film waste and local noise regulations. The key features include:
- A full-body sound insulation cover with noise-absorbing material, reducing noise to 69 dB—fully complying with Binh Duong’s local noise standards and eliminating resident complaints.
- An automatic feeding system with a wind suction design, solving the problem of thin LDPE film feeding difficulties and ensuring stable, consistent feeding—boosting efficiency.
- A dual-layer filter system (80-mesh + 100-mesh), removing 99.8% of small impurities from LDPE film waste and eliminating defects in the granules—improving product quality.
- A high-temperature melting system with a temperature control range of 160-180°C, ensuring full melting of LDPE film waste to produce uniform, high-quality granules.
- Local after-sales support in Binh Duong City, with a technician available to visit the factory within 5 hours for maintenance or repairs—minimizing downtime.
Our pre-sales team conducted on-site noise tests and factory inspections, providing a detailed noise reduction plan tailored to Mr. Duc’s facility. We also trained Mr. Duc’s 7 staff members on equipment operation and maintenance, ensuring they could optimize the machine’s performance and maximize output.
Plastic granulator
The Results
After 3 months of operation, the TL-120 Plastic granulator delivered significant improvements to Mr. Duc’s factory: 1. Noise was reduced to 69 dB, eliminating resident complaints and ensuring stable factory operation. 2. Feeding efficiency improved by 84.2%, increasing output from 190 kg/h to 350 kg/h—boosting daily production from 5.5 tons to 10.5 tons. 3. 99.5% of the granules were free of defects, meeting LDPE film production standards, allowing him to raise the selling price to VND 10,000/kg and increasing monthly profit by VND 1,050,000,000. 4. The machine’s stable operation reduced maintenance costs by 52% (saving VND 156,000,000 per year). 5. He secured a long-term contract with a Binh Duong-based manufacturing company, ensuring a steady supply of LDPE film waste. “This Plastic granulator is low-noise, efficient, and reliable; it solved my biggest problems and allowed me to expand my business without disturbing nearby residents,” commented Mr. Duc.
FAQ
Q1: Can this Plastic granulator comply with Binh Duong’s noise regulations? A1: Yes, the full-body sound insulation cover reduces noise to 69 dB, well below Binh Duong’s 75 dB limit for industrial areas. Q2: Can it process thin LDPE films from manufacturing plants? A2: Yes, the wind suction automatic feeding system is specifically designed for thin LDPE films, ensuring smooth feeding and stable production. Q3: How often does the machine require maintenance? A3: Regular maintenance is needed every 3 months, and our local after-sales team will remind you and provide on-site service.
If you process LDPE film waste in Binh Duong and struggle with noise complaints or feeding difficulties, leave a comment and we will provide a customized solution!
