Background: Mr. Rajesh Singh, a 34-year-old male with a diploma in electrical engineering, started his plastic recycling business in 2022 in Delhi’s Dwarka area. His 500-square-meter small workshop, staffed by 7 workers, focuses on processing domestic waste plastics—including plastic bags, food containers, and bottles collected from local residential areas. Delhi generates over 10,000 tons of plastic waste daily, but only 30% is recycled, presenting a huge market opportunity. Mr. Rajesh, previously an electrician, decided to start his own business to address the city’s plastic pollution problem while earning a living. Delhi’s high electricity prices and limited workshop space made compact, energy-saving equipment a top priority for him, so he chose a compact energy-saving Plastic granulator to fit his needs.
Plastic granulator
The Challenge
Mr. Rajesh faced three main challenges. First, his workshop space was limited (500 square meters), so traditional largePlastic granulator models (occupying over 6 square meters) were not suitable. Second, Delhi’s electricity prices are among the highest in India (8.5 INR per unit), and traditional granulators were energy-intensive, increasing operating costs by 30%. Third, domestic waste plastics are mixed (different types and sizes), leading to low processing efficiency (160kg/h) and uneven particle size, with a qualification rate of only 70%. Additionally, Mr. Rajesh had limited experience with plastic recycling machinery, so he needed easy-to-maintain equipment with reliable after-sales support.
The Solution
We provided Mr. Rajesh with a TL-200 compact energy-saving Plastic granulator, customized for Delhi’s small workshop spaces and high electricity prices. The specific configuration includes:
- A compact design with a footprint of only 2.5 square meters, easy to install and move—perfect for small workshops in Delhi.
- An energy-saving electromagnetic heating system and high-efficiency motor, reducing unit energy consumption by 25% compared to traditional equipment, cutting electricity costs.
- An adjustable feeding and cutting system, adapting to mixed domestic waste plastics of different types and sizes, improving processing efficiency.
- A simple structure with few wearing parts, daily maintenance only requires cleaning and lubrication—easy even for those with limited mechanical experience.
- Free on-site installation, 24/7 online technical support, and a 1-year warranty, ensuring Mr. Rajesh can use the equipment with confidence.
Plastic granulator
The Results
After 3 months of operation, the Plastic granulator met all of Mr. Rajesh’s requirements. The compact design fit perfectly in his small workshop, saving valuable space. Processing efficiency increased from 160kg/h to 350kg/h—a 119% improvement—allowing him to process 8.4 tons of domestic waste plastics daily. Unit energy consumption decreased by 25%, saving 30,000 INR monthly in electricity costs. The adjustable system improved particle uniformity, raising the qualification rate to 97%, with the particles suitable for use in low-grade packaging and construction materials. Mr. Rajesh signed supply contracts with 2 local plastic product factories, increasing his monthly income from 70,000 INR to 1.6 lakh INR. “This Plastic granulator is compact and energy-saving—it fits my small workshop and saves electricity, making it the perfect choice for Delhi’s market,” Mr. Rajesh said. His business has also helped reduce plastic waste in Dwarka, earning appreciation from the local municipal corporation, all due to the efficiency of his Plastic granulator.
FAQ
Q1: Is this Plastic granulator suitable for small workshops in Delhi with limited space? A1: Yes, its compact design (2.5 square meters) is perfect for small workshop spaces.
Q2: How much electricity does the equipment save compared to traditional granulators? A2: The energy-saving design reduces unit energy consumption by 25%, cutting monthly electricity costs significantly.
If you have a small plastic recycling workshop in Delhi, do you prioritize compact size or energy saving for your granulation equipment? Share your needs below!
