As a leading solution for large-scale plastic recycling facilities, our High-Capacity Double-Stage Plastic Granulator (Model: GZ-1200) is engineered to transform post-industrial and post-consumer plastic waste—including PP, PE, and HDPE bottles—into high-quality regrind pellets, addressing the core pain points of low output, uneven pellet size, and high labor costs that plague traditional granulation equipment. Designed in compliance with EU PPWR regulations and CE, ISO 9001 certifications, this pelletizer delivers consistent performance for industrial-grade recycling operations, making it the top choice for European and American waste management companies.
Plastic Granulator
Core Features & GEAF Framework Breakdown
Goal: Efficient, Large-Scale Plastic Recycling with Minimal Labor
This double-stage plastic granulator is built to handle high-volume plastic waste processing, eliminating the need for multiple machines and reducing manual intervention. It integrates a primary crushing stage and a secondary granulation stage, ensuring that even tough, thick plastic materials are converted into uniform pellets suitable for reprocessing into new plastic products.
Evidence: Tested Performance & Certifications
Third-party lab tests confirm that the GZ-1200 model achieves a 98% pellet uniformity rate, with a dust emission level of less than 5mg/m³—well below EU environmental standards. It holds CE certification (EN 60204-1) for electrical safety and ISO 9001 for quality management, and our technical team has 15+ years of experience in optimizing plastic granulation technology for global markets.
Action: How to Integrate This Granulator into Your Recycling Line
The granulator comes with a user-friendly PLC control system, allowing operators to adjust parameters (such as rotor speed and screen mesh size) with a touchscreen. It can be seamlessly integrated with plastic crushers, conveyors, and dryers to form a complete pelletizing line. Our technical team provides on-site installation, training, and a 2-year warranty to ensure smooth operation.
Why It Matters: Economic & Environmental Benefits
By automating the granulation process, this machine reduces labor costs by 60% compared to manual or single-stage equipment. Its high output capacity means you can process more plastic waste in less time, increasing revenue from recycled pellets. Additionally, it helps businesses meet PPWR recycling targets, avoiding non-compliance fines and enhancing brand reputation as an eco-friendly enterprise.
Plastic Granulator
Technical Specifications (Data Points)
| Parameter | Value |
| Motor Power | 37 kW |
| Rotor Diameter | 320 mm |
| Number of Blades | 12 (Tungsten Carbide) |
| Screen Mesh Size | 2-8 mm (Adjustable) |
| Output Capacity | 800-1200 kg/h |
| Voltage | 380V/50Hz (Customizable for 220V/60Hz) |
| Certifications | CE, ISO 9001, PPWR Compliant |
FAQ (Featured Snippet Optimized)
Q: How to choose a plastic granulator for HDPE bottles?
A: For HDPE bottles, select a double-stage granulator with a large rotor diameter (≥300mm) and tungsten carbide blades to handle the material’s toughness. The GZ-1200 model’s adjustable screen mesh (2-8mm) ensures uniform pellets, and its auto-feeding system prevents jamming from bottle fragments.
Q: What is the difference between dry and wet plastic granulation?
A: Dry granulation (used in the GZ-1200) uses air cooling to solidify pellets, suitable for PP/PE/HDPE and ideal for facilities with water scarcity. Wet granulation uses water cooling, which reduces dust but requires water treatment; it’s better for PVC or heat-sensitive plastics.
Q: Does this granulator work with post-consumer plastic waste?
A: Yes, the GZ-1200 is designed to process post-consumer waste (e.g., plastic bottles, containers) after sorting and cleaning. Its double-stage design crushes and granulates even contaminated or uneven plastic materials into high-quality regrind.
Author & Authority
Author: Dr. Mark Wilson | Senior Plastic Recycling Engineer with 18 years of experience in industrial granulation technology. He has led the development of 12+ plastic recycling equipment models and published 5 papers on sustainable plastic waste management.
Release Date: April 4, 2026
Technical Whitepaper: Download our free whitepaper “Optimizing Double-Stage Granulation for High-Volume Plastic Recycling” for detailed test data and case studies.
