Background: Mr. Rakesh Patel, a university-educated industrialist from Surat, Gujarat, runs a large-scale plastic recycling company founded in 2022. With Gujarat being a hub for synthetic fiber and petrochemical clusters, and India aiming for 25% recycled material in plastic packaging by 2030, he focuses on processing PET bottles into high-quality rPET granules for the packaging industry. His factory (1000 sq.m) employs 25 workers and has a daily plastic waste processing capacity of 10 tonnes. Rakesh’s background in the petrochemical industry gave him insights into plastic quality standards, making him determined to produce granules that meet international export requirements.
plastic granulator
The Challenge
Rakesh faced challenges with his existing Plastic granulator: it could not produce food-grade rPET granules, limiting his market to low-value applications. The machine’s single vacuum exhaust system failed to remove printing ink and volatile substances, resulting in granules with black spots and an unpleasant odor. Additionally, the production capacity (500kg/h) was insufficient to meet the growing demand from local packaging companies. Compared to other suppliers, our Plastic granulator offered advanced purification technology, allowing him to produce food-grade rPET granules that comply with FDA and EFSA standards.
Gujarat’s proximity to deep ports also meant he could export his granules, but he needed high-quality products to meet international standards.
The Solution
We provided a high-end Plastic granulator (Model: TL-G1500) optimized for PET bottle recycling and food-grade granule production, with the following configuration:
- Triple vacuum exhaust system, effectively removing printing ink, volatile substances, and impurities, ensuring food-grade quality.
- Precision temperature control (260-280℃) and screw design (L/D Ratio 38:1), producing rPET granules with high transparency and no black spots.
- High-capacity feeding system, increasing production capacity to 1200kg/h, meeting the demand of large-scale packaging companies.
- Automated quality inspection system, rejecting unqualified granules (less than 1% rejection rate).
- International certification (CE, FDA), ensuring the granules can be exported to global markets.
Plastic granulator
The Results
After 8 months of operation, Rakesh’s factory achieved outstanding results: the Plastic granulator produced food-grade rPET granules that comply with international standards, allowing him to sign export contracts with 2 European packaging companies. Production capacity increased from 500kg/h to 1200kg/h, a 140% improvement. The granule transparency reached 98%, with no black spots or odor, and the profit margin increased from 22% to 40%. He also expanded his customer base to include 3 major Indian packaging companies, generating a monthly profit of 5 lakh INR. The machine’s efficiency and quality helped him capitalize on Gujarat’s industrial and port advantages to enter global markets.
Customer Quote: “This Plastic granulator is the best investment I’ve made for my business. It produces food-grade rPET granules that meet international standards, allowing me to export and expand my customer base. The high capacity and low rejection rate have significantly increased my profits.”
FAQ
Q1: Can this Plastic granulator produce rPET granules suitable for food packaging? A1: Yes, the triple vacuum exhaust system and precision temperature control ensure the granules meet FDA and EFSA standards for food contact applications.
Q2: What is the maintenance cycle of this machine? A2: The machine requires routine maintenance every 3 months, and our local service team in Surat provides on-site maintenance and spare parts supply.
If you’re in the PET bottle recycling business in Gujarat, are you looking to produce food-grade rPET granules? Share your goals in the comments!
